Process Engineer Lean Manufacturing

** ***** ** ********** ** resource management and coordination to ensure product quality in the development of new projects for the automotive industry, from its planning to its release focused on lean manufacturing and improvement based on measurable results.

FORVIA (Outsourced by ALTEN) - Program Manufacturing Leader Puebla, March/24 – October/24 Industrialization of new production lines for TESLA Highland, FORD U718, Lucid Gravity and Volvo N536 programs.

CAPEX controlling (4MUSD).

Guarantee capacity and cost of investment for new programs. Development of schedules and compliance with deliverables according to the APQP methodology. Coordination of multidisciplinary teams for new projects. Review of engineering specifications, process design. Control of product and process changes.

Implement traceability / conformity systems in every single station into the line. PFMEA leadership on TDC System, implement actions before MPT`s. Supervision of different activities with local and foreign suppliers. Lead maneuvers for new equipment (injection machines, robots, press). Machine releases and Tooling and Equipment engineers responsible. TENNECO - Process Engineer / Launch Engineer Puebla, July/22 – December/23 Standardized work sheet implementation (SWS, JBS, JES). Improvements in drilling process, tooling lifetime improvements. Leader between New Zeeland supplier SANDERSON and Tenneco (perforated process), savings around 750 KUSD.

PFMEA coordinator.

Feasibility analysis new projects, layout proposals (AutoCAD) and capacity analysis. Engineering changes responsible through Open One system. Coordinate work team for first runs, process releases, first delivered parts. (VW, Stellantis, GM and Caterpillar) MINGHUA - Project Leader / Senior Process & Projects Engineer San Luis Potosí, May/20 – July/22 Launched G20LCI program (BMW), injected parts as bumpers. Prepared and attend stress tests and official s Pre PZS with QMT s (40 molds on injection, painting and assembly line).

Key user on B2B portal from BMW (PQM, IPQ, TEREG). Reported weekly report from project status to BMW. Achieved releases during project building phases with no delays. Leader of projects and process G42, G87 and G20 LCI programs (BMW), JIS and TESLA bumpers line. Obtained IATF 16949 Certification with 0 nonconformances in Assy. Leader between Chinnese supplier JJAT and Minghua MX. 22 21 60 75 63

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33 years

CIVIL STATE

Married

PLACE OF RESIDENCE

Puebla

Industrial Engineer

Instituto Tecnológico de

Puebla

2009-2013

Lean Manufacturing Diploma

M&T

2015

GD&T

ISO 9001:2015 Norm

Ergonomics

Core Tools

PFMEA 4th Edition

PFMEA VDA & AIAG

LISON

Office

AutoCad

SAP

BPC`s

CONTACT

PERSONAL DATA

ADRIÁN

ROJAS ZAPOTITLA

INDUSTRIAL ENGINEER

PROFILE

WORK EXPERIENCE

SYSTEMS

COURSES

EDUCATION

Industrialization of 13 machines (Gluing, Punching, Welding, Assembly and Inspection machines) and PTL system, CMK studies for releases.

Leader of 8D`s solving problems.

Responsible for PFMEA Assembly Process.

COINDU - Project Leader Tlaxcala, Oct/18 – Jul/19 Launched G20 program (BMW) - Covers in fabric, vinyl and leather. Keep direct communication with LEAR SLP and BMW, meeting attendance, workshops and official Run @ rates. Achieved project KPI's (deliveries, safety, cost and quality) within the target. Managed the project plan (Gates, LOP, Risk Assessment, Ramp up plan). Achieved Full Green PPAP approval of the G20 project. Obtained IATF 16949 Certification with 0 nonconformances in Projects. Achieved 57% savings in MOD vs planned.

Achieved 32% savings in Machinery vs Planned.

Managed improvement project for productivity increase from 30% to 62%. Maintained 100% deliveries without delays.

NOVARES - Injection Manufacturing Engineering Leader Puebla, Jun/18 – Oct/18 Implemented LPA audit plan in different layers.

Coordinated the process of VW (Golf A7), FCA and Nissan injection products. I managed to save 38K USD per year by balancing lines in personnel reduction. Coordinated the effectiveness of pending engineering changes worth $240 K USD. MAGNA - Injection and Assembly Manufacturing Engineer Edo. De México, May/16 – Jun/18 Managed the monitoring to manufacture of assembly stations for HONDA 2XS and GM (AGS). Coordinated transfer of 6 Honda 2XP and 2WF assembly cells (Spoilers, Garnish and Grill) and Nissan J02C and L12F (Mudguards).

Managed the quote of new projects, design of devices and secondary equipment for assembly, cutting and welding of parts.

I was responsible for the manufacturing processes of 14 assembly cells with ford, Nissan, Honda, GM, VW customers, 2 ultrasonic welding machines; a JIS production system of Ford B299 (bumpers) and Bondcell area for VW 324, VW 325 and FIAT Electric spoiler.

Managed automated cell release for ultrasonic welding and assembly of GM Rockers D2UC components. Achieved standardized work in injection processes and balancing lines, optimizing direct labor ($18,000 USD yearly).

Tracked Ford Q1 and GM BIQS audits.

Member of the Ergonomics and Industrial Safety Committee. SMP - Industrialization Engineer Puebla, Mar/14 – Abr/16 Developed technical documentation for VW's A6 GP project. Coordinated the design of assembly and release machines: Central grilles and A6 GP grilles with suppliers. Developed process flows for new projects and defined MOD capabilities. I was an industrialization leader for new Audi and VW projects: design and release of Jigs devices for customer paint booth.

Participated in the redistribution of plant layout for the integration of new projects. Coordinated the rehabilitation of Jetta A6 NF fascia die-cutting machines as spare parts. Coordinated the expansion of paint booth with Spanish supplier SISTEM CAR. Participated in quality circles achieving a 3% reduction in Scrap reduction in line paint. Audited paint consumptions in SAP and corrected in more than 100 part numbers. Spanish - Native

English - Advanced

German – Basic

LANGUAGES

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