Professional Summary
Results-oriented Operations Excellence Analyst with over 25 years of experience in driving process efficiencies through the application of Lean Six Sigma methodologies. Demonstrated success in leading data-driven projects that enhance operational performance and reduce costs. Adept at training and developing teams to achieve organizational goals while ensuring compliance with safety standards. Proven ability to utilize advanced statistical analysis tools for continuous improvement and process optimization. Core competencies include:
Process Improvement
Data Analytics
Project Management
Lean Six Sigma Methodologies
Technical Training and Development
Safety Compliance
Problem Solving
Communication
Risk Assessment and Mitigation
Vendor Management
Quality Assurance and Control
Time Management
Strategic Planning
Continuous Improvement Initiatives
Professional Experience
Georgia Iron Works, Augusta, Georgia
Operations Excellence Analyst September 1998 - Present
Drove process improvements by applying DMAIC, DMADV, Lean, and Project Management methodologies, achieving efficiency gains of 25% and cost reductions of 15%.
Designed and developed new processes using design for six sigma (DFSS) principles, enhancing workflow efficiency and quality.
Conducted advanced data analytics utilizing statistical techniques, leading to informed decision-making that improved operational performance.
Communicated key lessons learned and best practices to senior management, facilitating a culture of continuous improvement and innovation.
Trained and onboarded over 20 new associates, ensuring seamless transitions and business continuity.
Served as the programmer for slurry pump designs and raw pump casings, maintaining high standards of precision and quality.
Developed fixtures, tooling, and jigs that enhanced manufacturing capabilities and reduced production time by 20%.
Executed pump test methodologies using various metals, contributing to product quality and reliability.
Streamlined processes for tooling and manufacturing, resulting in a 30% reduction in downtime and increased throughput.
Facilitate Kaizen events to drive continuous improvement initiatives, resulting in a 15% increase in overall productivity.
Analyze workflow processes to identify bottlenecks and implement solutions that improved efficiency by 20%.
Develop and maintain comprehensive documentation for process changes and improvements, ensuring consistency and compliance.
Collaborate with cross-functional teams to streamline supply chain operations, reducing lead times by 25%.
Conduct training sessions on Lean principles and Six Sigma tools, fostering a culture of continuous improvement within the organization.
Implement statistical process control (SPC) techniques, leading to a 30% reduction in process variation.
Manage project timelines and budgets, consistently delivering projects ahead of schedule and under budget.
Evaluated vendor performance and quality metrics, resulting in the selection of high-performing suppliers and improved material quality.
Develop and executed quality control plans that reduced defects in manufacturing processes by 40%.
Champion sustainability initiatives, resulting in a reduction of waste by 20% and a positive impact on the environment.
Utilize advanced data visualization techniques to present findings to stakeholders, aiding in strategic decision-making.
Conduct risk assessments for new projects, identifying potential issues and implementing mitigation strategies to minimize impact.
Participate in the design and implementation of new manufacturing systems, enhancing production capacity and flexibility.
Mentor junior team members, providing guidance and support to develop their skills and career growth.
Foster relationships with key stakeholders, improving communication and collaboration across departments.
Utilize Unigraphics NX for CNC programming, achieving operational efficiency and reducing programming errors by 40%.
Ensure compliance with OSHA safety procedures, contributing to a safe work environment and zero workplace incidents.
Education
Major, Computer Engineering DeVry University
Diploma CNC and Machine Tool Technology Augusta Technical College
Major, Industrial Technology (Auto CADD & PLC) South Carolina State University
General Studies Savannah State University
Master Black Belt, Lean Six Sigma Villanova University
Technical Proficiencies
Microsoft Office Suite (Excel, PowerPoint, Word)
Fixture and Tool Design
Statistical Analysis (Minitab, Process Mapping, Pareto Analysis, Fishbone analysis
Data Driven Decision Making
Acrobat Reader
Cloud-Based Systems
OSHA Safety Procedures
Design Software (Surfcam, CADD, CATIA)
CNC Programming (Unigraphics NX, Mazak, Mazatrol, Fanuc Control)
Certification
Master Black Belt Six Sigma 2024
Lean Black Belt 2022
OSHA Certification 2020
Lean Six Sigma 2020
Regression Analytics 2020
Intermediate Statistics 2020
Intermediate Graphical Analysis 2020
Certified Agile Scrum Master 2020
Technical Skills
CNC Programming (Unigraphics NX, Mazak, Mazatrol, Fanuc Control)
Statistical Analysis (Minitab, Process Mapping, Pareto Analysis, Fishbone Analysis)
Design Software (Surfcam, CADD, CATIA)
Fixture and Tool Design
OSHA Safety Procedures
Microsoft Office Suite (Word, Excel, PowePoint, Teams, Outlook)
Data-Driven Decision Making