Control Systems Senior Instrument

R-*** Rays View Apartment Gulshan Iqbal Block *, Karachi Pakistan

Cell: +923*********/+923*********(Whatsapp)

E-mail: *****.*******@*****.***

Syed Majid Hasan

Last highlights:

Professional Experience

Qualifications Academic & Professional

Total years of experience: 20 Years; Oil and Gas Experience is: 10Years

Maintenance (PM/CM) / Construction, Installation, Commissioning, Shutdown / Turnaround Experience in Oil and Gas, Refinery, Power, BMR, Revamp, EPF and Project Management.

Successfully commissioned the oil & gas plant As Senior Instrument Technician.

Extensively involved in the upgrading project of five; Solar Turbine; As Senior Instrument Technician. Team member of two early preventive maintenance of Ruston gas turbine.

As Senior Supervisor established a site for Inspection, Refurbishment, maintenance, Calibration, and Job execution for the construction of a 115k BPD refinery.

Project Management for Installation of Lube Oil Revamp Refining Project, National Refinery Limited; as Supervisor Instrument.

SKM Engineering & Construction Company. from 10-04-2024 to 30-04-2025.

To join OGDCL UCH-2 Gas plant ATA-2025, as an INSTRUMENT TECHNICIAN. The scope of the work is to carry out the Instrument and F & G Jobs. Functional testing, servicing, calibration of the Level switch, Level transmitter, ESDV, SOV, control valve, pressure, flow, temperature transmitter, pressure and temperature switches, Gas detectors, Smoke Detectors, and UV/IR testing. Coordinate with clients for plant start-up and normalization. (https://skmecc.com/)

Al Meezan Industrial Metrology Services. from 07-10-2024 to 24-10-2024

To join OGDCL Kunnar LPG Plant ATA 2024, as SUPERVISOR INSTRUMENT. The scope of the work is to carry out the Electrical Instrument and F & G Jobs. Functional testing, servicing, calibration of the Level switch, Level transmitter, control valve, pressure, flow, temperature transmitter, pressure and temperature switches, Gas detectors, Smoke Detectors, and UV/IR testing. Coordinate with clients for job planning and execution, follow the permit-to-work system as planned job, and manage the material, equipment, manpower, and resources. Complete documents and report writing system as required, TA management and follow-up. (https://www.aimscal.com/ )

Superiority of Modern Services United L.L.C. from 05-07-2022 to 31-01-2024

Plant and Project: OQ8 - Duqm Refinery & Petrochemical Complex. Oman

OQ8 is a Joint Venture (JV) between OQ Group and Kuwait Petroleum International (KPI).

As a SENIOR INSTRUMENT TECHNICIAN, I followed, the System Completion activities, PSSR walkdown & punch closeout during the project phase, in the CDU, VDU, DCU, KTU, HPU, HCU, DHT, N2 Compressor, Furnace, and Steam Turbine Generator (STG) area. (Endorse B, C, E-check sheets, systems walk-downs, punch verification, close-out, start-up). Extensively involved in the installation, commissioning, start-up, and after start up running plant following the preventive/corrective maintenance of Field instruments, control valves & equipment. To include Mechanical completion walk-downs, punch list creation and categorization, loop-checking, and cause and effect testing using P&ID, and ILD. Under the supervisor's direction, receive work orders, preventive maintenance routines, safety permits, and appropriate engineering drawings, and carry out assignments. I also carry out safety, field troubleshooting, calibration(of PT, FT, LT, and TT), repair, and replacement of instrument devices. Electrical, instrumentation, fire fighting control, and control systems are also maintained at high operational availability. Assists all team members, WOOD PLC, TRD, Samsung, and Petrofac persons in pre-commissioning, commissioning, and start-up activities.

Power Engineering Concern. from 01-01-2018 to 20-06-2022

Working with, Power Engineering Concern in Oil & Gas and Power Industry of Pakistan. As Senior Field Instrument Technician for maintenance and Shutdown Turnaround jobs. Removing, reinstalling, and calibrating plant equipment, modification of existing plant equipment, and termination loop testing activity for startup. During manpower supply follow the Permit to Work Procedure. Skilled to read Engineering Drawings, Loop Diagrams, P&ID Drawings, Logic diagrams & Hook-up drawings.

CC Energy Development Oman. from 08-12-2012 to 10-07-2016 (28/28 Rotational Jobs) (https://www.cced.com.om/ )

Performed direct employment in CC Energy Development as a SENIOR INSTRUMENT TECHNICIAN, I started working from commissioning to the plant maintenance phase, carrying out plant maintenance jobs, helping out to purchasing tools and equipment, and set-up for maintenance workshop, looking forward and executing PM jobs for production separators, Tank gauging systems, heater treater, H2S unit, shipping pumps, TVP analyzers, auto grebe sampler, and BVS station and also preparing planning of PM jobs for plant maintenance such as pressure, flow, temperature, level transmitters, and control valves as well as F&G and Fire Alarm Systems and working with FOX India, Siemens S7 control and automation system. Designed and documentation for workshop setup including Electrical, mechanical, and Instrumentation departments. Tools, equipment arrangement, working & calibration benches preparation. Designed and developed a database for Recording and re-ordering spare parts and maintenance schedules as plant requirements and new development. Extensively involved in plant Upgrading Modification, Commissioning, and New EPF Construction or Expansion. Extensively involved in Turnaround preparations such as job card material and resource management, During and after shutdown Crude storage tank and Heater Treater Confined space Inspection.

Special Technical Services L.L.C. Oman from 14-04-2011 to 02-12-2012 (90/30 Rotational Jobs) ( https://www.stsoman.com/en )

Plant Maintenance job in PDO YIBAL OMAN. Working as SENIOR INSTRUMENT TECHNICIAN with Special Technical Services L.L.C. Strictly follow Permit to work systems (PTW PERMIT HOLDER), during preventive maintenance we do calibration of pressure, flow, temperature, level transmitters and control valve, Startup Assistant & Maintenance of Rotating Equipment such as Turbine, Compressor, Pumps, and Process related Equipment. Working in CCR and Field, well familiar and using PLC, DCS, PEFS, FLD, ILD such as Instrument Layouts, Instrument Hookups, Instrument JB / Marshalling / IO Termination Panel Wiring drawings, Logic Narrative, Logic Diagrams, Cause & Effect Matrix, Complex Control loops. Working on Fire & Gas System., Honeywell TDC 3000(FSC), Delta V Foundation Field, Vibration monitoring system 3500 & 3300.

Working with the JV contractor group, STS and Tebodin (STST) on reliability and availability of equipment and systems EMC project, Standalone handling the upgrading project of five Solar Turbine Fuel Gas Seal Oil Fire, and Gas Systems with Emerson Delta V DCS Control System, Inspection Functional Testing as Client, and Commissioning Startup assistant.

Actively participated as senior technician in four different stations Turnaround activities preparations and job completion.

SAFETY AWARENESS:

Handsome SAFETY Training (HSE and PTW system) against personal safety as well as plant safety. Safe working Procedure (According to work permits). Having Firefighting training, Special training on safety topics like H2S, Housekeeping, Firefighting, Use of Personal Protective Equipment (PPEs), Acid handling, Confined spaces, Emergencies handling, Noise pollution and First Aid etc.

KESC THERMAL POWER STATION. from 01-01-2010 to 13-04-2011

SHUTDOWN JOB FOR TURBINE #2, #3, #4, AND #5.

Worked as an INSTRUMENT TECHNICIAN With Power Engineering Concern

Control Systems: ABB Pro Control 30 & V Five.

Extensively involved in four Turbine Shutdown / Overhauling maintenance activities, Control Valve Calibration, and servicing activity during Yearly Overhauling of Turbine. Preventive and corrective maintenance of Instrumentation such as calibration of pressure, flow, temperature, level transmitters and control valve, Four Wire Pressure Transmitter, and Typical Power Plant Temperature Loop Testing and Calibration. DCS and V Five Loop testing. Shutdown Maintenance Call out and Startup Emergency Call out Duty.

DESCON ENGINEERING LTD. from 21 July 2008 to 31 Dec 2009

PROJECT: REFURBISHMENT 115K BPD REFINERY

CLIENT: BOSICOR PAKISTAN. (Byco: http://www.byco.com.pk/)

Contractor: DESCON ENGINEERING (https://www.descon.com.pk/)

As a SENIOR SUPERVISOR INSTRUMENT

Inspection, Refurbishment, Calibration, and Job execution for the construction of 115k BPD refinery.

Inspection of instruments and equipment that are removed from Gulf Refinery, Melbourne, U.K

It’s an honor to have played a key role in establishing the site facility and workshop set up for the construction of Pakistan’s Biggest oil refinery under the supervision of a senior manager. Prepared a purchase order for Tools and Calibration Equipment and set-up, Vendor and supplier selection, material, equipment receiving, handling, and inspection. Activities are repair, servicing, and calibration, machining, overhauling, welding, and hydro-testing of control valves, PSVs, and pneumatic/electro-pneumatic control panels. Using MS Excel to develop the database for all instruments and equipment, repair, servicing, calibration, and installation to make/help out with the daily invoicing. Manpower management and monitoring for the best output of the site facility. Designs develop the standard operation procedure and handle all job-related activities. Dealing with vendors, suppliers, and sub-contractors.

MOODY INTERNATIONAL. from18 Oct 2007 to 3 Dec 2007

PROJECT: REHMAT-3 TI-IN PROJECT

CLIENT: PETRONAS CARIGALI PAKISTAN.

Contractor: PCL (Pipe Link Construction)

As an E&I INSPECTOR

Inspection Monitoring and Job execution for the construction of the Gas wellhead TI-IN Project in which the Installation of Intech RTU panel, Alderley Wellhead Control Panels (WHCPs), Rosecrrogien Methanol injector, corrosion inhibitor, Gas scrubber, Diesel Generator, BP Solar panel. PSVs, Control Valve, Pressure Flow and Temperatures Inspection, Hydro testing, Calibration, Installation, Electrical/Instrument Cable Laying measurement and inspection, Termination, Hook-up, Field Calibration, Loop Checking, and punch closing. Cable Tray, Instrument Support, Mechanical Support Fabrication, Installation, measurement and inspection as per scope of work and BOQ. Using P&ID and Isometric for Instrument Marking. Measurement of cable, Cable Route Cable Tray also Tubing, and Measurement for Invoicing Verification. (http://www.moodyint.com)

FAUJI FERTILIZER BINQASIM LTD. from10 Feb 2007 to 31 May 2007

PROJECT: BALANCING MODIFICATION REVAMPING

As an INSTRUMENT TECHNICIAN Modification Revamping and Construction of Benfield + LP boiler Hydrogen Recovery Unit + SYN Gas Chiller, Air Blower with Modicon PLC and Infi 90 DCS. CCR to Field Installation Termination Loop Testing and Functional Testing of pressure, flow, temperature, level transmitters, control valve, and automation equipment by using P&ID and project description and detailed documents. Recording and re-ordering of spares for projects, and generating a daily report. Shutdown / Project Material arrangement, job planning and preparation.

DESCON ENGINEERING QATAR L.L.C. from 18 Aug 2006 to 06 Feb 2007

PROJECT: QATAR GAS3&4 ONSHORE PROJECT

CLIENT: CTJV (CHIYODA-TECHNIP-JV/QGX)

Contractor: Descon

As an INSTRUMENT TECHNICIAN

Construction & Installation for EARLY PRODUCTION FACILITY.

Installation of Substation Cable Laying, Cable Termination, Manpower & Job Monitoring. Loop Checking, Hock up, and Field Calibration. Maintaining receivable material store, and updating the listing.

SYSTAMATIC ENGINEERING SERVICES. from 01 Apr 2006 to 31 May 2006 (https://systematicengr.com/)

PROJECT: Makori I

CLIENT: MOL PAKISTAN OIL AND GAS B.V.

Contractor: Pipe Link Construction

As a SUPERVISOR INSTRUMENT With SES.

Construction, Installation and, Shutdown activity For EARLY PRODUCTION FACILITY, Installation of Separator, Heat Exchanger, Degasser, Scrubber, Glycol Regeneration Package, HP/LP Flare System and Gas Dehydration System. Cable Laying termination and loop testing. Generator & Lighting System Cabling, CCR Termination, PSVs, Control Valve, Pressure Flow and Temperatures TX Calibration, Hydro testing, Installation, Termination, Hook-up, Field Calibration and Loop Checking. Kill the NCR Punch Point; find the solution to STOP POINT, and shortage of material, Start-up job execution smoothly for the completion of the project as per the satisfaction of the client. System Completion, Box-up, and report writing.

NATIONAL REFINERY LTD. from 10 Jan 2005 to 28 Dec 2005

PROJECT: Lube II Revamp

Contractor: ENAR Petrotech Services (Private) Limited

As a SUPERVISOR INSTRUMENT With ENAR Petrotech Services (Private) Limited.

Project Management For Modification, Installation, and, Shutdown activity Of Lube Oil Revamp Refining Project, National Refinery Limited. Planing scheduling material identification and arrangement, Working with BOQ, received material handling, inspection, and keep in secure store location, In This Project, Our Scope Is to Installation of Sub Station Dilchill Crystallizer, Dehydrator, Rotary Vacuum Dewaxing Filter & Field / Control Room Instrumentation, Calibration, Hookup, Installation, Termination Loop testing & Commissioning. Calibration and Hydro-testing of Control Valves with DVC Positioner. Calibration and Functional Testing of Level Switch Pressure Switch, Level-Troll, PT, FT, and TT. Reviewing the design document for the Cable Tray, Instrument Support, Mechanical Support Measurements Fabrication and Installation. Using P&ID and Isometric for Instrument Marking. Measurement of cable, Cable Route Cable Tray also Tubing Measurements.

M/S Gamalux Oleochemicals. from 14 Apr 2003 to 12 Sep 2003

As an INSTRUMENT SUPERVISOR in Gamalux Oleochemical, Fatty Acid Plant on Bin Qasim. During the construction of this plant, I Managed and supervised all project activities such as available materiel and remaining, equipments, items, and drawings, cable laying for the Motor Control Center Plant Area, and Plant Instrumentation Control & Automation Devices. Calibration Installation of PI, DPT, TT, LT, Flow meter, and solenoid. Hookup Termination Loop testing of Controller and its loop. Installation & Commissioning of Boiler with Descon.

Cable Tray, Instrument Support, Mechanical Support Fabrication and Installation. Using P&ID and Isometric for Instrument Marking and update remaining GRN, and purchase order. Measurement of cable, Cable Route Cable Tray also Tubing Measurements.

FJFC. from 02 Dec 2002 to 28 Feb 2003

Worked as an INSTRUMENT TECHNICIAN In Fauji Fertilizer Company Jordan. Bin Qasim. I have joined the DESULPHARIZATION PROJECT on a contract basis. (www.ffc.com.pk/)

Control Systems:

ABB Distributed Control Systems (DCS).

HIMA Programmable Logic Control System (PLC).

ITT Furnace Control System.

In this Construction project, Receiving handling of incoming Equipment, Material, and instrumentation, Keep secure in construction container after inspection and confirmation with senior engineer of FFC. I was look after and tack care of the Mechanical Fabrication of instrument stand and their shades. Fabrication and installation of cable tray. Monitor and manage the excavation works for cable laying. Make final list material are consuming and balance / Required, for final invoicing and report. Termination, Loop Checking, Hook up, and Field Calibration. Regulator seating and Proximity Adjustment of ESD Valves. Prepared and update as built drawings. Shutdown Material arrangement and job planning scheduling earlier before shutdown.

KUWAIT OIL COMPANY KOC. Kuwait. from 24 Aug 1999 to 05 Jan 2002 (https://www.almeer.com.kw/)

Working as an INSTRUMENT TECHNICIAN. With Almeer Tech. Services. (ATSCO) For Maintenance Contract in Kuwait. http://www.almeer.com.kw/

Control Systems:

Honeywell TDC 3000.

ABB Advant Controller 400 Series.

Electronic gas Engine Control, Cooper-Bessemer.

Job Description & Responsibilities:

During this job, I was engaged in the following jobs.

Workshop Experience: Calibration of pneumatic and electronic process control instruments. Material handling, Servicing assembling, and overhauling Pressure Testing of Control valve Actuators such as Glob Valve, Ball Valve, and Butterfly Valves. Calibration of PT, FT, TT, and LT. Servicing of ESD Valve. Troubleshooting and repairing of microprocessor-based control or logic PCBs. Extensively involved in Turbine Shutdown / Overhauling maintenance activity.

Field Experience: Maintenance of Wellhead instruments prepared the wellhead for Rig & after that reinstallation of SCADA instruments and equipment. Commissioning of seawater injection wellhead instruments. Keep secure are removed instrument, accessories and make sure no need to purchase any one screw and washer.

Process & Plant Experience: I have worked on different sub-divisions of oil gathering centers, like gas condensate recovery (gas compressor) crude dispatch pumps (turbine-driven), crude/gas separators,s and oil heaters. Also, work on the Ruston gas turbine of the Booster station.

Prepares schematics, drawings, sketches, and reports to reflect changes or alterations. Perform all scheduled preventative maintenance as required by the plant computer maintenance management system (CMMS / MMMS).

NATIONAL INSTITUTE OF ELECTRONICS (NIE). 25 May 1995 to 22 Aug 1999

Worked as SR. TECHNICIAN

Artillery Computer System Lab (ACS) (3 YEARS)

Worked with ACS (hardware division). Bulk production of Battery computer, and Switch Mode Power Supply. Schematic & PCB designing using PCAD for all types of Single & Double-sided PCBs.

Electronic Instrument Lab (EIL/EIPC) (1 YEARS)

Established the lab for EIL & EIPC. For practical applications using modern equipment and associated peripherals. Functional testing, Hardware & Software installation of Digital Signal Processing (DSP320c 2x, 320c 5x) kit. PIC Emulator (16 c 71, 16 c 84), PIC Simulator and RICE 17A Emulator.

Functional and hardware testing of PLC Mitsubishi Melsec (FXO), IDEC IZUMI (Micro-1), RS 232/RS 422 Converter, and Fluke Scope Meter (105B, 99B). Responsibilities include conducting laboratory sessions with the practical application of technology, ensuring the lab equipment is serviceable and set up as required, conducting lab assessments, assisting with marking and effecting simple repairs, and maintaining equipment.

BALOCHISTAN GLASS LTD. from 19 May1993 to 22 May 1995

Served as JUNIOR SHIFT ENGINEER (Electronics) in Balochistan Glass Ltd. at hub Chowki, Baluchistan.

Control System:

Honeywell Process Control Systems.

Eurotherm Working End burner Control Systems.

Ladla Drew Oxygen monitoring systems.

Job Description & Responsibilities:

Erection maintenance worked on the EMHART ETS (Electronic Timing System) machine. Also repairing its Microprocessor control card. Worked on 120-ton furnace Temperature, Level & Flow control systems. Installation and maintenance worked on optical fiber, multi-channel recorders, and electronic controllers.

A.C. & D.C. drives for speed control of variable speed motors. Starters for startup of heavy induction motors. Worked on Compressor along with all of its control & protection systems. Electrical Booster electrode temperature and current control system.

On Job Training as “Trainee (Electronics)” in the electrical department of Baluchistan Glass Ltd. 19-05-1993 to 24-05-1994

Intermediate of Science FSc Pre-Engineering (Twelve Years Study) in 1991. Major Subjects Math, Physics, and Chemistry. Govt. Degree Science College Malir

One year Diploma in Industrial Electronics, from Sindh Board of Technical Education, Karachi in 1993. Petroman Training Institute division of PERAC, Karachi.

Specialized Engineering Program in Electronic Instrumentation Maintenance. Held in Petroman Training Institute, from 23 Oct 1994 - 29 Jan 1995.

Short Course on Computer Hardware Maintenance from National Institute of Electronics, Islamabad From 01 Jan 1996 – 31 May 1996.

English Language course from National Institute of Modern Languages, Islamabad from 19 Jan 1997 – 22 May 1997.

Short Course on Programmable Logic Controllers (PLCs, S5-S7) From Usaman Institute of Technology, Hamdard University. On 14 June – 04 Aug 2002.

Advanced Certificate in “Computer Control & Automation with Micro Controller 8051” from Usaman Institute of Technology, Hamdard University. On 14 Apr – 30 jun2003.

Short Course on Primavera Project Planner P3 from the Institute of Computer Science & Engineering. From 11th Mar-20th May 2005.

Short Course on AUTOCAD 2D/3D from Institute of Computer Technology, in 2006.

P. L. C Programming Languages in LADDER Diagrams.

Computerized Maintenance Management System (CMMS/MMMS).

Windows & MS Office.

PCAD (Schematic & PCB designing).

Syed Majid Hasan

*****.*******@*****.***

https://www.linkedin.com/in/majid-hasan-3b516845/

Mobile Number Pakistan +92-306******* / +923*********(Whatsapp)

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