Plant Manager Quality Assurance

KUMARESHAN.A PLANT MANAGER STEEL INDUSTRIES

Professional Summary:-

Manager accomplished in streamlining production process, project planning, training and development, Results-driven planning and operations management Professional with exceptional communication,

problem solving and leadership skills, Manufacturing operations executive with (30)+years hard core exp in management with consistent success in achieving revenue, cost, productivity and delivering goals.

Skills:-

Material handling expertise Strong leadership abilities

Production line management Quality assurance & ISO training

Root cause analysis Manufacturing management

Inventory management Timely safe audits

Stainless Steel /High Alloy Steel Casting

Grey & Ductile Iron

Electroplating /Powder Coat Process Machine Shop

Total Quality Management (TQM) No-Bake & Shell Molding

Investment Casting Centrifugal Pipe (Ductile Iron) Work-History in India- 24 yrs & Abroad-10 yrs with total of 34+yrs Services

• Foundry Manager in HD Fire Protect Pvt Ltd Jalgaon, India 09/2018 till date… Manage entire Foundry operation, stream line Product quality and modernized the existing facilities into smoothly operations,enhanced 20% productivity,and reduced the rejection percentage from 30% to 9%.

Manpower management, 5S activities and Kaizen projects.

• Technical Manager in Nu-Tech Pvt Ltd Chennai,India 07/2017 to 10/2018 Expert in Casting Product Launch, Cost Reduction & Quality ImprovementDiverse experience as a F oundry Consultant. Skilled Team Builder &

Customer Relationship Manager with automotive, industrial & defense customers

• PLANTMANAGER DUNES INDUSTRIES, Sohar .Sultanate Of Oman 02/2013

- 06/ 2017

Managed activities schedules from Steel Melts to Shipping Planned,directed,coordinated & assigned manpower to meet aggressive production target,Determined suitable crew requirement and worked with Human Resources to meet changing production schedules .

Audited departments to ensure compliance with ISO Stds ; coached employeeson maintain confo rmance to

Specification,

Overseeing 250+ exempt & nonexempt employees & improve performance, focused on Prodn goals, safety and success in building cohesive teams Created and updated department work instructions

• ENGINEER PRODUCTION

BLUE LIGHT INDUSTRY,Dubai, United Arab Emirates 10/2010- 13/2012

HandlingPurchase,Store,Machine Shop, Fettling & Technical support put together Five departments. Basically it’s a Jobbing foundry experts in manufactures of Ferrous & Non-Ferrous engineering items. Recommended and executed quality improvements of daily production and product qualities as per ISO

Developed new suppliers for procurement of foundry raw materials to maintained quality consistency

• STEEL MELT SHOP MANAGER

HILL METALS JEDDAH SAUDI ARABIA

01/2007-10/2010

Well experience in Steel Melts, Furnace linings laddle linings And projects.

130X130 billet Casting process, degassing and Quality Management.

• MELT SHOP HEAD

HINDUSTHAN MACHINE TOOLS LTD. Bangalore (ISO 9001 unit) 04/1992- 10/2006

Establishing production and quality control standards, develops budget and cost controls, production priorities, Safe work practices as the highest priority with focus on ergonomics, health and safety and housekeeping, As a mentor for other supervisors and leaders in the organization, Motivate, train and develop employees to effectively perform their jobs utilizing standardized methods manufacturer of all Conventional & CNC Machineries, ISO Auditing and training programmed.

• PRODUCTION ENGINEER

GWASF CASTING PVT LTD., Baikampady, Mangalore, Karnataka 10/1990 - 03/1992 Communicate between shifts, departmental areas and other departments to implement best practices, resolve problems and sustain consistent performance to objectives Achieve production schedules and product requirements by applying Lean manufacturing/ synchronous principles with emphasis on variation reduction. Car body shredded scrap introduced in Induction Melting process for first time.

Manufacturer of Blow bar, Valve castings, Manganese steel jaw plates, sprockets,Sleeves, chute lin ers, earthmoving equipments spares & engineering items.

• SUPERVISOR FOUNDRY

MALNAD ALLOY CASTING LTD., Shimoga, Karnataka. 09/1988- 09/1990

Planning and directing production activities and establishing production priorities for products in keeping with effective operations and cost factors, Providing leadership and strategies required to develop a culture focused on continuous improvement, safety, quality and meeting customer requirements,Manufacturer of pump component, valve component & engineering items. MAJOR ACHIEVEMENTS:

Established & Development of producing liquid molten to pour heavy size casting up to 13 MT net.

Melting power consumption reduced 8 units/ton of molten metal.

Reduced the melting charge material cost by varying the charge material proportions

Reduced the melting rejection 1.5% to 0.5% & given suggestions to reduce the foundry rejections

Enhancing work flow through new technology & reducing total manufacturing cost by 10%

Resourceful managing Furnace Lining vibrator with special attachments to reduce lining tim e by 30%

Moulding system Expertise: Alpha set, Furan sand system, Silicate bonded, sand system & CO2

PRODUCTION LINE EXPERTISE:

0.1Mt to 25.0Mt Induction Melting Furnaces ( Electrotherm, Inductotherm, Junker & BBC)

0.3Mt to 20.0Mt Moulding and Core (BMD, WHPL, Ashland, Hunter & Omega Spartan) PRODUCTS:-Engineering Applications, Ingots, Cast Steel Billets, Counter weights, Valve bodies, Crusher Parts, Cement plant components, Mining, Submergible pumps, Impellers & Automobile parts etc.,

PRODUCTS WTS:- 0.1 Kg to 15.0 M tons per piece

PRODUCTION TARGETS LEVELS:- Average 350.0M tons to 15000.0M tons per month TO LEAD TEAM:- Overseeing 350 + exempt & nonexempt employees MATERIAL GRADES:-Ferrous & Non Ferrous (ASTM, DIN, BS, IS, EN, JIS & AISI Series) PROFESIONAL STRENGTH:

Proper Organizer, Strong Leadership, initiative, Self-Confidence, More Responsibility, Good Communication skills, Decision Maker within the frame work of responsibility & problem solving on floor issues…

ACADEMIC CREDENTIALS:-

Metallurgical Engineering in Diploma (Board of Technical Education Karnataka) India

Project training in Visweswaraiah Iron & Steel Plant Ltd Bhadravathi, ( Karnataka) India

Foundry Technology, Forging,Machine Shop & Mechatronics (Japanese Faculties ) India

Course On Professional Drawing grade (Board of Karnataka secondary Education) India

MS-Word,MS-Office,AutoCadR-13(SPAN School of Computer Education Bangalore) India

Special course on Failure Analysis of Industrial Components from (IIT Chennai) India PERSONAL PROFILE:-

Name A. Kumareshan

Date of birth 21st Aug 1968

Nationality Indian

Passport Number V3513964 & valid till 2031

Driving License Oman License valid till 2024

Languages Known English, Hindi, Tamil & Telugu

Expected Salary

As per the company/Negotible

Joining period Two month notice

Thankingyou KUMARESHAN .A

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