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Controls Engineer Project

Location:
Hewitt, TX
Posted:
April 30, 2025

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Resume:

Jason B. Sheble

Address: *** ******* **

Waco, TX 76712 Cell Phone: 254-***-****

Email: ********@*****.***

Summary

· 22 years of hands-on PLC, HMI, SCADA systems programming experience.

· 16 years of engineering experience in Aseptic FDA regulated plants and 5 years start up and support of ESL dairy production lines.

· 6 years of supervisory experience with direct reports.

· 18 years of experience as a project lead in charge of contractors and vendors technicians.

· 14 years of automation project engineering experience. Handled complete project cycle including hardware selection, PLC/MMI programming, integrated system testing, startup/commissioning support and final system acceptance and documentation.

Experience

Refresco, Waco, TX 08/22 -Present

Sr. Project Engineer Manager:

Involved with all capital projects at Waco, TX and Paw Paw, MI.

Focus on Project over $200,000 to 1 million.

Completed on time and within budget multiple chill projects which increased 1 line from 135 bpm to 172 bpm.

Niagara Bottling, Temple, TX 06/20 -8/22

Aseptic Process Engineering Manager: Installation of aseptic food line and waste water plant.

Certified in Aseptic Food Processes by Purdue and University of Tennessee

FSPCA, HACCP and SQF certified

Yellow Belt Six Sigma

Supported installation of a Low Acid Aseptic Line

Daisy, Garland, TX 11/17 – 06/20

Sr. Process Controls Engineer: Installation and modification of process equipment in a milk product plant

Trained in PMO standards.

Installed and upgraded Allen Bradley PLCs to work with Archestra HMI software.

In charge of installation of 2 Storage tanks for cottage cheese process to improve through put and minimize down time. Process included several mix proof valve groups.

Provided 24/7 support for manufacturing for both process and packaging areas.

Allergan, Waco, TX 12/13 -11/17

Sr. Process Controls Engineer: Installation and modification of sterile fill equipment.

Involved in installation of two fillers with Skan isolators and on laboratory isolator.

Installed processing areas using Allen Bradley Factory Talk and ControlLogix platforms.

Created SOP for integration of Factory Talk security with IT Security Servers

In charge of AssetCentre installation and implementation project

Worked with IT and Metrology departments to standardize equipment and procedures for processing department.

Developed packaging vision system while training automation technician during formation of new automation group.

Barry-Wehmiller, Dallas, TX 12/11 -12/13

Sr. Process Controls Engineer: Act as a Contract resource for several beverage companies.

Project manager for modification of can/bottle lines to produce Sleek Can (Michelob Ultra) and Stubby Bottle (Natural Light) for Houston Anheuser-Busch plant. Both projects completed ahead of schedule and in budget.

Project manager on can depalletizer project in Anheuser-Busch Houston plant. Project completed ahead of schedule and under budget.

Technical support for new fermenting cellar at Shiner brewery. Primarily worked on the Ammonia cooling system and the dehumidification/HVAC system.

Alcon, Fort Worth, TX 12/06 -12/11

Sr. Process Controls Engineer: Installation of SCADA (Supervisory Control and Data Acquisition) and control systems for sterile filling equipment.

System included sterile fillers, secondary packaging and conveyor systems.

Developed iBatch recipes for product processes.

Worked on multi-department groups to investigate and resolve deviations.

Trouble shooting of system problems during production including ControlLogix, PLC 5 and SLC 500 logic.

Worked with ControlNet, DeviceNet and EtherNet for control systems.

Programmed a servo-based lane divider system using SERCOS network.

Selected and developed a camera system for monitoring clean room environment during media runs.

Managed facilities department of 8 technicians for 6 months as development role.

Production supervisor for third shift for 1.5 years over 18 hourly employees.

CSL Behring, Kankakee, IL 04/00 -12/06

Sr. Process Controls Engineer: Installation of SCADA (Supervisory Control and Data Acquisition) for Zemaira product.

Developed iBatch recipes to schedule and make buffers for system using SFC logic.

In charge of day-to-day engineering support for Zemaira product

Lead engineering team of 4 engineers that executed and qualified changes to the electronic control system for Zemaira

Provided 24/7 support (1 of 2 engineers) for manufacturing

Worked with manufacturing to improve process times – specifically with CIP systems

Worked on multi-department groups to investigate and resolve deviations, including identification of product contamination from cleaning solution that almost ended project.

Worked with manufacturing to prioritize needed changes and then managed change controls from this list

Provided SCADA system Oracle database design support.

Managed Validation OQ teams, including team that finished two months ahead of schedule and on budget

Prepared engineering functional documentation for Visual Basic and PLC programs

Created SOPs for engineering, production and maintenance departments for Zemaira process

Trouble shooting of system problems during production including PLC 5 and SLC 500 logic.

Vesuvius. Champaign, IL 6/96-4/00

Automation Engineer: Design of molten steel level control systems for a leading refractory company to the steel industry.

Programmed PLCs including Allen Bradley’s PLC5, SLC 500 and Panelview; Modicon Quantum, 984 and Panelmate; Siemen’s S5, and TCP’s Quickpanel.

Involved in system trials and start-ups for mold level, tundish level and argon flow/pressure controls.

Managed automation department which included two technicians for 1 years

Won 97/98 Sales-Service award for start-up work done at a steel mill.

Installed Modicon Quantum system including RIO, Modbus plus networks and hot standby system.

Alar Engineering Corporation. Mokena, IL 9/94 - 6/96

Project Engineer: Design, troubleshoot, and start-up of wastewater filtration/treatment systems.

Over 30 start-ups and service calls performed in the field.

Programming Allen Bradley SLC 500 and TI 305 PLCs.

Education Bachelor of Chemical Engineering [Cum Laude] from Auburn University



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