Maintenance Technician Rotating Equipment

RESUME

Abu Dhabi U.A.E Mobile no.+971*********

Dubai +971*********

Sunil Grane Andrade Email: **************@*****.***

Professional Summary:

A Dynamic Professional with nearly 18+ years of rich & robust experience in the field of Maintenance &. And 2 years’ experience in Petro Chemical Industries.

Resourceful in carrying preventive, corrective and overhauling of wide spectrum of Rotating Equipment’s such as Steam Turbines, Centrifugal Gas Compressors, Dry Gas Seal replacement, Gas Turbines, Reciprocating Gas Compressors, Centrifugal and Reciprocating Pumps, Fin Fan Coolers, Gear Boxes.

Analyze the vibrations spectrum, Time wave form & issue reports & recommendations by end of the day, close the work orders in SAP programmed, handling group for such activities like rotating equipment’s overhauling, PM checks during plant unit shutdowns and turnarounds.

In-depth knowledge of using precision measuring tools such as dial indicator, Vernier caliper, outside micrometer, depth gauges and special hydraulic tools

Safety and Quality Responsibilities:

Maintain standards of safety and comply with Company’s Health, Safety & Environment Management System Requirements.

Take reasonable care of own health and safety and that of others in the work place.

Follow and maintain Company standards of Quality in accordance with Company Quality System requirements

Skills:

Basics of relevant technologies

Knowledge of Client Policies & Procedures

Leadership Skills

Training Skills

Customer satisfaction

Computer skills

Microsoft Office software & Internet- Export

MS Word, Excel, Access, Power Point, Project Workbench

SAP, MMS, & RCM Program

Valid Dubai Driving License (valid 2005- 2025)

Key Experience:

(i) Excellent Knowledge & Hands on experience in troubleshooting, Maintenance & overhauling of

Single /Multistage, bull gear type, barrel type Turbo Compressors, Dry Gas Replacement & assembling

HP & LP Steam Turbines by Thuthill-Coppus, Ellott and Thuthill –Muray, NuevoPignone, MAN Turbo and General Electric rated power 480 to 43234 KW etc.,

Single /multistage API ANSI Pumps, High Speed Sundyne Pumps

All types of Mechanical seal installations and perform pressure test like Dry Gas Seals of, Compressors, Sun dyne pumps dual and tandem Seals and all types of seal plan cartridges Flowserve John crane, as seal and Burgmann etc., pumps, centrifuges, recti

Fans, Blowers screw pumps, centrifuges, reciprocating pumps Extractors etc.,

(ii)Excellent experiencing alignment of Rotating equipment’s by

Reverse

Rim & Face

Having experience in conditioning monitoring of all rotating and static equipment’s like Vibration Data Collection Analysis with using SKF-micro log CMVA-60 and GX Series along with Aptitude Analyst

Present Working:

Since September 2019 To till Date

Working as Mechanical Supervisor [Piping and Rotating and Static Equipment]

Working as Site Engineer at Taweelah RO Independent Water Project

For GRP, HDPE, UPVC underground

Key Experience:

Handling of GRE Underground Piping, Pumps, Motors.

Experience Summary:

Since March 2011 Gasco (Abu Dhabi) National Company, UAE Abu Dhabi joined as Mechanical Technician /Shut down Projects

Accountability:

The tasks of preventive, corrective and shut maintenance of Gas Turbines Centrifugal Compressors, Steam Turbines, Centrifugal Pumps, Fin Fan coolers, Reciprocating Pumps and gear boxes.

Experience in major overhauling of MAN Turbo Berlin 7 stage centrifugal Compressor, Dry Gas Seal replacement, tilting pads Journal and Thrust Bearing inspection and replacement, Rotor centering and Rotor axial float checking, seal gas filter and lube oil filter replacement, IGV’S inspection.

Experience in major overhauling of GE Nuova pig none EHNK 50/45 -45MW STEAM Turbine, Elliott and Dresser- rand and Coppus steam Turbine (impulse reaction condensing type, impulse reaction back pressure type) steam turbine rotor removal and installation checking rotor axial float and rotor centering, checking and adjusting rotor bumping clearance involved in changing carbon packing and labyrinth seals.

Maintenance and major overhauling of single stage and multistage centrifugal pumps Flow Serve.

Accountability:

To conduct mechanical run test(MRT) of centrifugal compressor, reciprocating gas compressors, steam turbines, fin fan coolers and centrifugal pumps reciprocating pumps.

Coordinating for replacing the mechanical seal and bearing with vendors

Monitoring the mechanical seal and bearing condition of rotating equipment’s

To conduct primary & secondary lube oil flushing as per vendor instruction Over hauling and installed the mach. Seal like signal and double mechanical seal

Experience in overhauling of Gear box, Blowers and centrifuge like Bird

References:

(i)Commissioning & Start- up activities and maintenance of turbines, Compressor, Generator, Installation /leveling/Rotor centering Bearing Clearance, Axial floats, Line flushing, lube oil flushing, alignment and Start –up activities

Compressor: MANTURBO, Power: 15820 KW, Design Pressure: 4.1 Bar, Service pressure3.1 Bar rated volume flow343712 M3 /Hr

Generator & Gearboxes: leveling & align with turbine as per requirement. Make: Lloyd Dynamoworke LDW &RENK respectively, Generator Power 9000 KVA

Maintenance: PM Activities & overhaul pumps, gearboxes, FD & ID fans, Make sulzer, Durco, allweilier AG and Flowserve.

(ii) Commissioning & Start- up activities and maintenance of turbines, Compressor, Generator, Installation /leveling/Rotor centering Bearing Clearances, Axial floats, Line flushing, lube oil flushing, alignment and Start –up activities

Steam Turbine: Nuovo Pignone,43234KWtURBINE Model EHNK-50/45 and NG-32/25

ACCOUNTABILITIES:

Repairs of plant machineries like water pumps,Gearboxes,Finfans

Replaced bearings for FD & ID Fans and overhauling of Dressor Rand make Centrifugal compressor

February 2013 to April 2013 Gasco (ABUDHABI) National Oil Company UAE, ASAB PLANT #0

Accountability:

Repairs of plant machineries like water pumps, Gearboxes, Fin fans

Replaced bearings for FD & ID Fans and overhauling of Dresser Rand make Centrifugal compressor

Repairs of Plant machineries like Water Pumps, gearboxes, Fin fans…

Overhauling of Rotary Equipment’s Like Centrifugal, Multistage and Reciprocating Pumps like Morris,Dorco,Labour Micro Finis KSB, Sulzer,Syn Dyne, warman Ebara etc,.

Alignments of Pumps Compressor and Gear box with rim and face, Straight edge and Reverse methods

Overhauling and installed the Mach.Seal like single and double mechanical Seal

Experience in overhauling of GE Frame MS5002D Gas Turbine Combustion Chamber Inspection, Liner and Transition Piece replacement, primary and secondary fuel nozzle replacement air intake filters replacement (D fog filter and low efficiency filter), fuel gas filter replacement.

Overhauling and hydraulic testing of valves likes Gate Valve, Ball Valve Plug Valves, Safety Valves & Non Return Valves

Experience in Shut down jobs on Static equipment’s like Coolum’s, Heat Exchanger, Vessels and Boiler like CE, Cethar and IGT

Experience in overhauling of gear box, Blowers and Centrifugal like Bird

Personal appraisal:

Sincere, Honest and Hardworking Excellent Interpersonal Relationship. Industrious and result. Excellent supervisory experience, including setting goals and objectives, project development, planning and organization, budget monitoring and cost control.

Academic Qualification:

Passed Secondary School (H.S.C)

Technical Qualification : Board of Technical Examination in Electrical Engineering.

Computer skills : working knowledge of windows. MS Office, internet

Work experience : M/S Juma al-Majid est. Abu Dhabi as electrical

Position: : Mechanical Technician

Site Handled Abu Dhabi Municipality and town Planning

Complex, Abu Dhabi.

: PWD Cultural Foundation

Abu Dhabi Municipality - Fountains

(Cornice, Heritage Park).

Responsibility:

Performed precautionary, regular and break down maintenance on the power generators, compressors, centrifugal and the jet frame pumps.

Ready drawings for the fabricators with an Auto Cad.

Operated water jet machines.

Handling loader, forklift for load and off load materials at sites. breakdowns, cable faults, troubleshooting operation maintenance of all Mechanical Equipment Preparing of Necessary Schedules, Planning and update all man-hours and Equipment History. Administrating staff and follow up of work Schedule and Project. Implementing of high safety standards at all times. Ensure compliance with safety requirements and standards procedures. Investigate problems and recommend solutions. Prepare requests for proposals and evaluate bids. Delegate Jobs, Supervision and evaluation of completed task.

Field of knowledge:

Individually prepared members throughout shutdown maintenance job. Repair

and assembles of Pumps and Motor up to 32kw,

Sound Knowledge of Mechanical Controls, Maintenance of hydraulic

equipment’s Trouble shooting, and Diagram Reading. Knowledge of Split and

window, air Conditioning, Fan Coil units. Prepared reports and submitted it to

senior technician Detected malfunctioning of machines

and equipment’s Knowledge of HVAC.

Work experience:

April 2007 TO 2009: EIIC Emirates Intl Invest. Company as elect .sup. In Maint.

AUG 1997 TO 2000 SSOC (Saudi service /operating company, K.S.A

Position: Mechanical technician

April 1992 to 1997 Vijay electrical, Mumbai

Position Electrician

Passport details:

Passport no W4115594

Date of Issue 18/04/2023

Expiry date 17/04/2033

Place of issue Abu Dhabi

Driving license Dubai LV, issued on 2005 (Expire Date 05/02/2025)

Personal details:

Date of birth 24 April 1974

Nationality Indian

Religion Roman Catholic

Marital status Married

Permanent address P.O box: 4145, Abu Dhabi

Languages known English, Hindi, Konkani, Marathi, Tamil, Arabic

Declaration:

I hereby declare that the above details are the true & correct best of my knowledge and believe.

Sunil Grane Andrade

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