Chief Production Engineer

Curriculum Vitae

Name: - Abdul Fatah

Contact No: - 0092-331-***-**** Calls & (What’s App)

Email Id: - *******@*****.***

Skype ID: - Engineerafm40001

https://www.linkedin.com/in/abdul-fatah-5822381a

Job Objective: - Vibration Analyst with 16 years of experience in Understanding and interpreting open records, Vibration Analyst with experience in all phases of executing contracted vibration and infrared PdM programs. Working knowledge of RBM Suite, Machine Analyst,

Vibration Analyst is responsible for Generating income by delivering on-site and remote support services including end user training, technical information, and develop support solutions, Vibration Analyst position that will utilize my skills and expertise in predictive and reliability engineering technologies. Vibration Analyst with in developing technical and administrative procedures to stand.

Goals are to work in an Industrial field and training to ensure the facility operates at top performance with minimal down time. Experienced and certifications can be utilized in all aspects of facilities health. Starting off working as an electrician/ instrumentation technician allowed me to familiarize myself with all different types of equipment installs and maintaining the equipment. Vibration Analyst position with a company where I can utilize my skills and training to help the company achieve their goals and initiatives while expanding my knowledge and skills, Research rotating machinery internal configuration and create CAD drawings of external views as well as schematic representations of the rotating assembly. Maintain a database with machinery nameplate data, drawings, forcing frequencies, and test operating conditions that are used to generate Vibration Test Analysis Guides (VTAGs).Finite Element Analysis [FEA], Molecular Dynamics, Management of plant and office work. Planning, Maintenance, Development and Installation of building Mechanical Equipment, willing to work as a Mechanical (HVAC, Plumbing, Firefighting) Project Engineer in a prestigious organization. Operation & Maintenance of Plant’s Machinery, Oil & Gas, Ceramics Industries, Cement Industry. Vehicles - Service, Heavy Earthmoving Machinery, Automobile, FAW Van, Ford Tractor, Motor Cycle, Auto Rickshaw.

Professional Qualification: - BE in Mechanical Engineering from MUET Jamshoro Pakistan in year (Jan-1992 –Nov-1996) First class A-Grade. Professional Membership: - Pakistan Engineering Council: – PEC No. Mech: 13059. (26-7-97) Saudi Engineering Council No: 19 256 237

Summary of Skills and Experience: -

HVAC System – Chillers, AHU & FAHU, Package, Duct Split. Fire Protection – Sprinkler, Wet & Dry Foam, FM-200, Hydrants, Electrical & Diesel Engine.

Plumbing – Water supply, Drainage, Storm, Irrigations. Piping System – Oil, Gas, Air, Chemicals & Medical Gas Automotive – Sales and Services. Maintenance, Store & inventory. Microsoft Word, Excel, Power Point, and Flirt Software Professional Work Experience

Job Details, Duties & Responsibilities are as below Company: Al Mehdi Match Maker Dukem Ethiopia Position: Manager Operation (Vibration Maintenance)

From: - Oct - 2019 to Dec - 2024

Worked in various Mechanical Engineering units since Jan 1997 to till date. I have got hands-on Experience

Recognized leader in facility maintenance and management services. Focused on and expanded multi-disciplined predictive maintenance program. Provided sales support by generating T&M activity, conducting field proposals, and relying on key JCI personnel to provide cost effective solutions for customers. Communicated to customers my technical observations, avoided costs with repairs, PdM program benefits, key company offerings and provided balancing and alignment services.

Helped United Wisconsin Grain Producers realize in avoided repairs, secondary damage, and unplanned downtime.

Performed vibration analysis presentations and technical training workshops at Mechanics Certification.

Responsible for troubleshooting customer issues and providing mechanical repairs. Overseeing manufacturing and production processes Procuring factory production equipment and taking responsibility for its maintenance

Striving to reduce expenses and increase productivity across all product lines Maintaining hygienic conditions for both employees and the factory itself Implementing all the company’s procedures and policies Communicating any problems or obstacles to senior management Monitoring productivity rates, standards and quality control Training and coaching Factory Operators and Sorters Implementing safety, health, environment and quality requirements Knowledge of retail math’s and the ability to calculate wholesale costs, resource requirements planning (RRP) and margins. (Recommended Retail Price) Excellent verbal and written communication skills Knowledge of material requirements planning (MRP) systems Ability to operate all manufacturing or production line equipment Manufacturing-related activities, specifically production cost control, safety and quality. Made recommendations for suspected mechanical anomalies. Visually inspected of the assets during collection and during analysis. Isolated, tested and evaluated of all types of rotating machinery. Used of Commtest VB7, VB3000, Entek Datapac 1500 and Enpac 1200, CSi 2100 vibration data collectors/analyzers.

Trained in Root Cause Analysis.

Used of SQL databases such as Team/Tango, I reliability for condition monitoring and customer report generation.

Used of AS400 system for work order generation on condition anomalies. Installation, Supervision and execution of construction projects with proficiency in HVAC, Plumbing and firefighting.

Reviewing and preparing documents such as Designed Air Distribution Duct systems as per ASHRAE, SMACNA External Static Pressure Calculations of Pumps, FCU, AHU, ERU and Fans, method statements, ITP, checklist, as-built drawings and operation and maintenance manuals.

Prepared Design, Shop and As-built drawings in consideration with Contract, BOQ and relevant codes.

Capacity, quantity, specifications, deviations etc. Make comparative analysis of all the quantity.

Negotiation with Suppliers/Sub-Contractor’s for Competitive prices. Reparation of MEP Price Offer and Compilation of item wise Bill of Quantities. Selected and Scheduled Chillers, AHU, FCU, PACU, Pumps etc. Designed Chilled water piping and Drafted Layout Drawings, Designed Firefighting systems as per NFPA.

Designed Drainage and Water Supply system as per UPC/NPC. Strong Knowledge of Selection of internal and external water supply system as per IPC and local PHE codes & Standers, Internal and external Water supply calculation. Water storage designing and calculation (Under Ground sump or UGS, Elevated storage reservoir.

Designing of internal water supply system (Direct Pumping system, Hydro Pneumatic system or overhead distribution system). Pipe sizing, Pump head calculation for water pump, water tanks calculation, design of septic tank, water supply and drainage.

Flow rate and loading unit calculation by use of probability equation, Head load calculation by use of Hazen Williams’s formula.

Internal and external water supply pipe designing (Flow rate, Power head Calculation).

Record, Control & Maintain the documents related to inspection, new material receiving, Invoices, Delivery Challan, MTC and Technical Data Sheet (TDS)

Reporting to the Top management about cash in & out flow and provide advice for any commercial issues and help resolve them.

Pipe sizing, Pump head calculation for water pump, water tanks calculation, design of septic tank, water supply and drainage.

Review & Assist Produces design sketches / drawings from general description of requirements and detailed design drawings such as plot plan, key plan, equipment layout, piping & instrumentation diagrams (P & ID), HVAC such as piping general Familiar with Firefighting (Sprinkler system, FHCs, Tank Sizing, Pump Head calculation Etc.) designing and Drafting.

Specific knowledge of estimating, scheduling, purchasing, engineering principals and preparing BOQ (bill of quantities).

Company: Efficient Air Condition Industries-Dubai – UAE Position: Manager Operation (Vibration Inspect & Maintenance) From: - February 2018 to August 2019.

Maintained CS activities in Service database.

Provided telephone support for clients as needed.

Maintained a clean and organized work environment. Kept a record of notes from team and customer meetings. Is continually increased their technical knowledge and analysis skills. Kept detailed and accurate timesheets of all on-site activities. Excellent knowledge of hands-on experience MEP/HVAC designing & Estimation load calculation, system selections, installations, maintenance of HVAC systems, sound knowledge of chillers, cooling tower, AHU's, FCU selection of fans, compressors, motors, duct designing, duct installations. Installation and selection of plumbing & firefighting equipment’s, Operation and Maintenance of Firefighting & HVAC system Good Knowledge of Ducting Fabrication & Inspection. Well versed in fabrication of all kind of Industrial Pipe line & Firefighting system. Service & Repaired, Atlas-capo rotary air compressor, Ingersoll-Rand Air compressor, Cater Pillar Diesel Generators.

Studying the Fire Fighting System and instrument diagrams and identifying the pipelines and systems.

Comprehensive knowledge of Implementation and Analysis Audit ISO 9000 Excellent project management and organizational skills. Carrying out routine periodic maintenance.

Responsible all Plant operation, Chinese’s Coordination, Store Handling, Technical Parts Purchasing.

Inform repairs section regarding the items likely to fail in the future to plan and repair tasks.

Responsible for managing all official works.

Prepare spare parts list, job allocation, and daily activities for the major overhauling equipment’s.

Ensure all business functions operate to required ISO & Environmental standards Diesel and Electrical Centrifugal pump, Upper and underground Hydrant, Pipe flow UPVC class 4 and fiber. HVAC System, Quality Control Inspection, Maintenance, Installation and Development of new products.

Fire Fighting system (CO2 system for switchgear room, Cooling water & foam system for fuel oil tanks, Hydrant System for whole CPP (Corrugated Plastic Pipe) for Transformers and fire protection system.

Instruments installed in Pipe lines are control valves, temperature transmitter, pressure transmitter, flow measuring

Differential transmitter, rotary equipment’s etc. Company: Redaif Est: Yanbu Commercial Sea Port, Yanbu-KSA Position: Senior Mechanical Engineer- (Vibration Inspection & Maintenance ) From: - Dec 2014 To Nov 2017.

Worked to minimise downtime through predictive maintenance using several tools. Included vibration analysis, Infrared Thermography and Ultrasound Leak inspection. Predicted machine failure involved studying spectral data, collected at bearing points and determining fault's based on frequencies within the spectra. Experienced with CNC spindles, lathe spindles, pumps, motors, air and ammonia compressors, augers, conveyors, gearboxes of all shape and size, paper machines and their support equipment and many other machines and systems. Worked closely with plant maintenance staff to ensure maximum uptime for all equipment within the plan.

Involved, include but are not limited to; reading and issuing work orders, technical drawing, blueprint and schematic reading, CSI/SKF/ludeca vibration equipment, infrared cameras, ultrasound, laser alignment and various alignment tools, computers, maintenance planning and control software, Microsoft excel, Microsoft word and office suite software, scissor lifts, strobe tachometers. Firefighting, Automobile, Fire Safety, Firefighting Pumps, and HVAC System and Plumbing System, Management of office work

Firefighting system (sprinkler system, Riser, reactions system, fire pump sets, fire safety equipment’s & FM200 suppression system).

Mechanical Inspection of color to equipment, like Pillar Hydrant, underground hydrant, MS Seamless pipe, Joints, protect from rust and corrosion and All Types of Valves.

Mechanical Engineering with thorough knowledge of Testing, pre- commissioning and commissioning of complete firefighting systems for mainly Building services projects as per standards.

Pumping systems, air-compressors, air-dryers, vacuum pumps, heat exchangers, pressurization systems, water tanks, greaser recovery system, mechanical and electrical hoists and fire systems such as sprinklers, hose reels, detection systems, pre-action sprinklers and FM200 etc. in accordance to the fire safety requirements. Design diesel engine power house, to supervise all site and workshop operation and maintenance activities, Engine overhaul and repairing activities at workshop, calibrate Interface and Reprogram of Deep-Sea Controllers. There were six Generator set ISO 8528, Engine Model – 3516C, Rated Power 3125 KVA, 2500 KW.

Maintenance & Trouble shooting of HVAC system of 1600TR HVAC Accessories Chillers, Cooling Towers, Air Handling Unit, Fan Coil Units, Condenser Pumps (75KW with VFD (variable frequency drive) control, Chiller Pumps

(75KW with VFD control).

Piping assemblies in all AHU’S (Air Handling Unit) MAHU’S and FCU’S (Fan coil unit). Prepare of Purchase orders and Finalization Procurement of all machinery Spare parts & Raw material.

Prepare scheduling report for each breakdown equipment’s.

Company: Frontier Ceramics Ltd (Forte) Peshawar Pakistan. Position: Assistant Manager Plant (Maintenance)

From: - August 2012 to July - 2014.

Analyzed root cause analysis for the failure and documenting for further reference. Lubricated map for equipment depending on criticality. Techniques used for machine failure Vibration, Thermography, NDT, and Ultrasound and Oil analysis.

Developed schedules and routing of routines for vibration data, oil sample collection on the basis of maintenance and production schedule.

Optimized maintenance budgeting and downtime.

Condition Monitored Predictive Maintenance Preventive Maintenance Root Cause Analysis Thermal Imaging.

Collected and evaluated data customers, while working with local John Crane office and sales representative.

Mechanical Maintenance and Utility; Plant Equipment’s like Conveyor & Rollers, Gear, Centrifugal pumps, pneumatic pumps, metering pumps, heat exchanger, vessels, Kiln, Gear Box, Conveyers, Scrubbers, Screw Feeder, Vacuum, Ball mill, All type of Bearing. Mechanical Seals, All Types of Valves. Management of plant and office work. Installation of heavy ceramic machinery like press, Glaze line, Roller Kiln. Making and implementation of running and Preventive maintenance plans. EHS (Environmental Health Services) trainings include Safe working procedures SWP (Safe Working Procedures), (safety documentation etc.). Generator Diesel Engine Overhaul & maintenance for different applications Diesel pump.

Performing the functions of troubleshooting and breakdown / preventive / corrective / routine maintenance for reducing machinery downtime to minimum. Introduced concepts like Internal Audits:(ISO- 9000 standards) employees, identify their training needs, planning of daily manpower needs in order to ensure freight is delivered and picked-up on time

Expertise in monitoring of maintenance work on daily, weekly & monthly basis. Improving maintenance and reducing breakdowns through analysis of site. Training of site and service staff and Technicians Strong technical knowledge of pumps, diesel engines and pump applications, Supervision and Execution of Dewatering Projects for the Rental Division. Firefighting, safety and Health Environment.

Company: PM Auto Industries Ltd Hyderabad Pakistan Position: Assistant Manager Plant Operation.

From: - Feb 2008 to Dec 2011.

Infrared scans of Mechanical and Electrical Assets. Included making both technical and commercial presentations to customers or management.

Solved problems on existing installations pro-actively. Negotiated with customers and sales personnel regarding material changes or modifications of customer equipment, seal, or auxiliary equipment. Helped customers find and define productivity improvements obtained through seal upgrades.

Prepared reports and recommendations to management and assist in development and management of partnership programs.

Observed and reported field performance results.

To control the assembly process of 4-cylinder engine. Transmission assembly process, tractor & cargo vehicle assembly process, paint shop process and get the output of finish product of tractor & cargo vehicle (Model Euro – F 5880) and FAW Truck and FAW Van.

To get the output of finish product for final operation of Tractor & Cargo Vehicle.

Familiarity with heavy equipment operation and maintenance procedures and process Heating and air conditioning systems, low-pressure air systems, fuel systems, lubrication systems, exhaust systems, hydraulic systems. Firefighting System Hydrant upper and underground.

To get output of tractor assembly and transmission assembly as well as get the output from paint shop according to given target. Maintenance of all Mechanical Equipment of plant, Conveyor line for ground and overhead.

Companies: - Memon Motors Pvt Ltd Hyderabad-Pakistan Position: - Mechanical Engineer (Vibration Insp: & Maintenance) From: - March 2005 To January 2008.

Allied Services Group I was responsible for collecting and analyzing vibration data on a monthly basis.

Used the data to create detailed reports stating the problem and the required Corrective action.

Responsible for maintaining the vibration database and the TEAM database, Ensuring that the data in them are accurate and useful. Deeply involved in building the Ascent database and helping train coworkers on the Commtest hardware.

Worked for Allied Services Group I have attended the Cargill Maintenance and Reliability Best Practices Workshop and received root cause analysis training. Received certification in Field balancing and Vibration Level 3. Capable of handling multiple priorities simultaneously in a fast Management of Plant and office work, Sound ability to inspect new vehicles and equipment for compliance with contract specifications. To control the defect of incoming component as well as line process inspection and maintain the AQL (accept Quality level) according to the drawing specification. Participate in the repair and maintenance of IC engines and accessories. Arrange the spares for repairing. Control and coordinate the work shop activity. ISO standard system and filling management of Engineering Development Board To maintain audit programmed for Engineering Development Board (EBD) Responsible for Store, ensuring adequate supply of spare parts / consumables and workshop equipment.

Efficient utilization of workshop plant and technical staff.

Company: Zeal Pak Cement Factory Hyd- Pakistan

Position:Mechanical Engineer (Maintenance & Operation) From: - March 2000 to December 2004.

Performed loads development (primary structure and component level), shock and vibration environments determination and component and system level testing and data evaluation.

Documented analysis in formal reports that are clear, adequately detailed, and timely. Defined and integrated Dynamics requirements into the system baseline. Prepare test plans/requirements for: static, separation dynamics, vibration, modal and shock tests.

Analyzed and documented the results in post-test reports. Management of plant and office work, Developed a strong working knowledge of Conveyor Belt, Rollers, Stalkers, pumps, blowers, hydraulic systems and pneumatic systems.

Maintenance activities of Heavy Earth Moving Machinery Like Excavators, Dozers, Wheel Loader, Drilling m/c, dumpers, haul truck, Grader, Compressor Unit and Power Generators’ bulldozers and cranes,

Tracked functioning of heavy equipment identified the anomalies and repaired the defects.

Reviewing the condition of machinery regularly and action plan taken for the preventive maintenance.

We are preparing a MIS (Management Information System) report and review it weekly for operating performance Cost on machines (Fuel, Spares, Lubes, Repairs),B/d and utilization analysis.

To find method of improvement on maintenance processes to improve productivity of equipment's.

Check Engine’s Transmission, Differential and PTO (Power Take-Off) etc. We are implementing Plant safety, health and environment standards in our unit for better output and performance from mechanic teams. Prepare schedules for repair, overhauling, and maintenance of all equipment and machinery.

Area In-charge (crusher & raw mill) Condition monitoring of the plant as preventive, predictive & reactive maintenance.

First-hand inspection and verification of state and reporting to HOD Mechanical. Preparing preventive maintenance plans (monthly and half yearly) as per required maintenance through predictive measures as well as through maintenance manuals. Daily/weekly inspection through maintenance checklist (vibration, kiln migration, noise, temperature, oil level, leakage, etc.).

Shutdown/Overhaul of all mechanical equipment such as ball mill, crusher, bearings, gearboxes, roller chain, lubrication pumps, compressor, belt conveyors, ID/FD fan, bucket elevator, vibrating screen, bag-house, classifier, etc. Record, Control & Maintain ISO documents including inspection reports, history cards, lubrication cards, etc.

Training of T/O and worker staff as per monthly training schedule. Fabrication, Erection and Commissioning of 500 Tons Steel Silo – 06 Months. Fabrication, installation, Alignment, hard-facing & balancing of ID & circulation fan. Hard-facing of mill liner plates & vertical mill rollers, Re-fabrication of crusher JAW plate, replacement of 800 m conveyor belt.

Monitoring reliability-based system that includes maintenance records, vibration analysis, kiln migration & condition monitoring.

Document Control related to inspection, new material receiving, Invoices, Delivery Challan, MTC and Technical Data Sheet (TDS).

Construction Equipment’s: Dozer (D5G, D6G-1), Excavators (PC200-6, PC300 & CAT 320), Motor Graders (L&T GD511A-1, CAT 120 & 140H), Wheel loaders (HM 2021, CAT 950H, JCB 432ZX), Backhoe loaders (JCB 3DX, JCB 4DX, TATA 315E), Earth Rollers

(VOLVO SD110, ID90 & PTR220 RH) & Cranes ACE14XW & Escort 12T. Company: Fateh motors ltd, Hyderabad- Pakistan

Position: Production Engineer (Automobile Industries) From: - January 1997 To February 2000.

Presented analysis and test results at program reviews such as Technical Interchange Meetings, Engineering Review Boards, Test Readiness Reviews, and Design Reviews. Provided rapid analysis results to support trade studies and rapid prototype development

Mentored junior engineers and cross train other engineering fields. Experienced evaluating designs using rigid body or flexible body analysis methods and tools.

Operated and Developed Condition Monitoring programmes for clients. Conducted routine Condition Monitoring surveys at our clients’ premises. Management of plant and office work, Installation and Commissioning of Main Assembly Line Conveyor and Engine Assembly Line Conveyor under Supervision of Chinese Erectors.

Installation and Commissioning of Phosphate Plant (Parts Degreasing plant). Worked as Mechanical Engineer of different shops at different times. Such as Engine Assembly shop, paint shop, Quality control and phosphate plant. Operation & Maintenance of all mechanical equipment at plant (Compressor, Generator, and conveyor).

Plant Maintenance Jobs. Parts Quality and Prices, checking of drawings given to drafting personnel and ensure they are working in accordance with relevant work instructions.

In depth knowledge of supply chain management. Evaluating vendor performance based on PQD (Product/ Quality/ Delivery) for higher quality of services from vendor. Successfully Implemented the ISO Systems in the organization P r o f e s s i o n a l T r a i n i n g

IOSH Safety Course 2016

OSHA 10 HR

Construction Safety Course

OSHA 30HR

Safety Course 2015

Health & Safety Environment Engr= 2013

MS Office XP (Word, Excel, Power Point) =2005

Auto cad 2002 = 2004

Paint Inspection = 1999

ISO 9000 Course of Awareness= 1999

ISO 9000 Internal Auditor Programmed = 1999

Personal Details:

Nationality: - Pakistani

Date of Birth: - March 15, 1973

Languages Spoken: - English, Urdu, Sindhi.

Technical Qualification: - Bachelor of Engineering (Mechanical) in 1996 MUET Jamshoro, Pakistan

Passport no: - AF8441914 (17 Aug 2023 to 15 Aug 2028).

Contact this candidate