Manufacturing Engineering Process

Dung Yung Cao

Grand Blanc, MI ***** • 810-***-**** • ********@*****.***

Professional Summary

Sr. Engineering management position with emphasis on strategic advanced manufacturing process development or product line manufacturing process assignment Skills

Capital & budget management

Global team management

Shainin problem solving

Lean manufacturing

Component assembly & test

Standardization

Test automation

Factory Information System

Data acquisition & analysis

Work History

Manager - Manufacturing Engineering, 01/1988 to 01/2024 Delphi / Borg Warner

Have total manufacturing engineering project responsibility for meeting the performance requirements of customer specifications and contract within cost and schedule constraints Plan, organize, lead, direct, and control all aspects of the manufacturing engineering project and integrate requirements of manufacturing, suppliers, Quality, and other functions into product to achieve best possible manufacturing design

Directly define and coordinate all job assignments, and contributes to or influences team development and growth

Establish project technical objectives, priorities, budgets, and approach to accomplish project engineering requirements

Worked on team to develop new process manufacturing line for Electric vehicle High Voltage Coolant Heater, E-Fan, Microturbine Generator.

Supervisor – Controls & Test Engineering, 01/2006 to 01/2008 Delphi / Borg Warner

Review controls & test design for new equipment in new exhaust sensor manufacturing site in Torreon, MX

Transfer of assembly systems from Wichita Falls, TX to Mexico site. Sr. Product Engineer, 01/2004 to 01/2006

Delphi / Borg Warner

Maintain product performance while reducing precious metal usage. Sr. Manufacturing Project Engineer, 01/1992 to 01/2004 Delphi / Borg Warner

Developed and installed new conical exhaust sensor element plasma spray system to accommodate for volume expansion with close-loop real-time coating thickness control Implemented exhaust sensor assembly in Plant 6, Flint. Manufacturing Controls Engineer, 01/1988 to 01/1992 Delphi / Borg Warner

Designed and implemented controls systems for all exhaust sensor assembly and test equipment in Wichita Falls, TX

Implemented manufacturing line for exhaust sensor harness assembly in Juarez, Mexico Provided engineering support for fuel pump manufacturing in Flint, MI and Wichita Falls, TX AC Rochester Controls Standard Committee member – evaluated and approved electrical components for standard components in manufacturing equipment controls system. Education

Master of Science in Manufacturing Management

GMI Engineering & Management Institute - Flint, MI Bachelor of Science in Electrical Engineering

GMI Engineering & Management Institute - Flint, MI Volunteer Experience

FIRST Robotics - FIRST in Michigan, A/V Director, 01/01/2010, Present, Develop and maintain audio & visual standards for all Michigan FIRST FRC Robotics competitions, Work with local event coordinators to assess need and resources to operate local competition FIRST TECH Challenge, Coach - Middle School, 01/01/2015, Present FIRST LEGO League, Coach - Grade School, 01/01/2011, 01/01/2014 FIRST FRC, Mentor, 01/01/1999, Present

BSA of America, Wood Badge Leadership Course Director, 01/01/2022, 01/01/2023, Unit Commissioner, 01/01/2020, Present, Troop 368 Committee STEM & Outdoor Activities Chair, 01/01/2014, Present, Wood Badge Leadership Course Attendee, 01/01/2016

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