process commissioning Supervisor

BIPINKUMAR V DADHANIA

Professional Summary

Detail-oriented Commissioning Supervisor with 23 years of experience in planning, O&M, Commissioning and supervising Oil & gas projects for varies clients.

Communicates effectively with clients and commissioning to achieve shared goals with minimal revisions. Skilled in commissioning as well as pre- and post-commissioning work.

Knowledgeable construction professional known for developing effective schedules, creating plans to see projects through to completion and assessing work to comply with applicable codes.

The Multitasking Project Superintendent works efficiently with diverse personalities and consistently meets tight deadlines

Skills

• Pre-commissioning activities

• Technical assurance

• Project scope understanding

• System walk-down checklists

• System dynamic testing

Work History

• Safety review

• Organization and Time management

• Computer skills

• Good listening skills

• Written Communication

KESHAV ENCON PVT LTD January 2024 to January 2025

Position: DCS operator

Client:-ISPRL Karnataka

Roles & Responsibilities:-

• Quality Assurance – Responsible for working within the provisions and guidelines of the Quality Assurance system relevant to the Oil and Gas Business Unit.

• Safety – Responsible for personal safety safe working practices for the Oil and Gas Business Unit.

• Monitoring the seepage water level inside the cavern and transferred to ETP.

• As per the SOPs every shift change over the pumps and Compressor.

• As per the SOPs monthly Crude Pumps close circulate same cavern.

• Coordination with Instrument Team & maintains Team for the weekly & monthly maintenance.

• Carrey out every month Safety emergency drill.

• As per the standard Operating procedure weekly and Monthly sample collection sent to laboratory. Jamnagar, India 361006 095******** ******.***********@*****.*** Hyundai Engineering June 2022 to June 2023

Grupa Azoty Polyolefins Project

Police, Poland

Technology & Licenser: - Unipol Grace

Licenser: - Grace

Position: Commissioning Supervisor

Roles & Responsibilities:

• Supervised Commissioning preparation, coordination and start-up activities for Nitrogen purging to facilitate smooth operations.

• Continuously inspected job sites for observation of safety protocols by staff and subcontractors.

• Conducted walk-through with clients and Commissioning prior to project close, completing punch lists and answering all questions.

• Verified quality of punch lists and other Mechanical system completion activities performed by Commissioning.

• Compiled daily field report, detailing all key activities and outlining project progress for stakeholders.

• Identified and resolved potential problems, including modification to achieve and maintain high-quality standards.

• Planned, organized and monitored resources to deliver efficient use of labour, equipment and materials.

• Supervised all production phases, including Commissioning and Operation.

• Minimized resource and time losses by addressing employee or production issue directly and implementing timely solutions

• Dry end start up activity, MRT, seed bad powder loading, additive powder loading and load cell calibration, vacuum system pre-commissioning, and wash water system commissioning Activity, dry end blower start-up and commissioning Activity.

• PP Plant commissioning and pre-commissioning start up Activity KESHAV ENCON PVT LTD November 2021 to May 2022

Client :- ISPRL Mangalore, India.

Position: Operation In charge, (O&M)

Roles & Responsibilities:

• Liaison with customers on operational matters, vessel performance, etc. including attendance at customer facility meetings

• To arrange and/ or conduct surveys to third party inspection when necessary and closure of punch list to ensure smooth acceptance to charterer

• Make suggestions for improvements in process equipment and instrument datasheet within area of responsibility.

• Ensure that proper cost/benefit evaluations are made prior to bringing forward any recommendations

• To assist in other operational duties as may be required from time to time

• Make suggestions for the improvement of the execution of tasks and working instructions

• All other duties as requested by the management Manage studies and Environment-orientated Projects as assigned.

• Development and improvement of company standards and Environment design methods.

• Technical writing activities, in particular, production of technical reports and operating manuals.

• Training and mentoring of new Environment engineering graduates to enable them to achieve Professional membership.

• Quality Assurance – Responsible for working within the provisions and guidelines of the Quality Assurance system relevant to the Oil and Gas Business Unit.

• Safety – Responsible for personal safety safe working practices for the Oil and Gas Business Unit. Field Engineer 04/2021 to 10/2021

Aarviencon .Ltd

Project: - HMEL Bathinda Punjab

Licenser: - Lummus

Hot section:

• Verified quality of punch lists and other Mechanical system completion activities performed by Commissioning.

• Compiled daily field report, detailing all key activities and outlining project progress for stakeholders.

• Identified and resolved potential problems, including modification to achieve and maintain high-quality standards.

• Planned, organized and monitored resources to deliver efficient use of labour, equipment and materials.

• Supervised all production phases, including Commissioning and Operation.

• Minimized resource and time losses by addressing employee or production issue directly and implementing timely solutions

• Preparation for the BFW system pre-commissioning & pump lube oil flushing activity.

• Preparation drawing with charge gas compressor Pre- commissioning Activity like lube oil flushing with vendor support.

• Preparation for heater (steam cracking Unit) pre-commissioning Activity & punch point close to MOC. Commissioning Supervisor 06/2019 to 12/2019

Tecnimont – Sohar, Oman

Licenser: - Unipol Grace

• Attracted, selected and managed high-performing trades’ people for project teams.

• Addressed estimates, project requirements and risk management to facilitate execution of commissioning plans.

• Supervised Commissioning preparation, coordination and start-up activities for Nitrogen purging to facilitate smooth operations.

• Continuously inspected job sites for observation of safety protocols by staff and subcontractors.

• Conducted walk-through with clients and Commissioning prior to project close, completing punch lists and answering all questions.

• Verified quality of punch lists and other Mechanical system completion activities performed by Commissioning.

• Compiled daily field report, detailing all key activities and outlining project progress for stakeholders.

• Identified and resolved potential problems, including modification to achieve and maintain high-quality standards.

• Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.

• Supervised all production phases, including Commissioning and Operation.

• Minimized resource and time losses by addressing employee or production issue directly and implementing timely solutions

• Dry end start up activity, MRT, seed bad powder loading, additive powder loading and load cell calibration, vacuum system pre-commissioning, and wash water system commissioning Activity, dry end blower start-up and commissioning Activity.

• PP & PE Plant commissioning and pre-commissioning start up Activity

• Extruder spaghetti run test safely carryout with safety norms both of the plant. Commissioning Supervisor 08/2018 to 05/2019

Tecnimont – Al Dabbiya, Abudhabi

• Supervised work preparation, coordination and start-up activities for Commissioning to facilitate smooth operations.

• Maintained consistency in reports across different project teams to improve quality of documentation.

• Continuously inspected job sites for observation of safety protocols by staff and subcontractors.

• Compiled daily field report, detailing all key activities and outlining project progress for stakeholders.

• Advised and consulted with Flare system to achieve project goals.

• Approved and categorized punch-list items for commissioning.

• Supervised all production phases, including commissioning and start-up.

• Coordinated schedules and reviewed work performance for staff, including Pre- commissioning, Commissioning and art-up.

• Supervised various types of gas compressors (LP, MP, HP, Export) Plant and Pre- commissioning and commissioning work activity.

• Supervised High Gas pressure line HP compressor 449 bar pre-commissioning and commissioning, normal operation and handover to client.

• FSL Tank, hot oil, nitrogen, air compressor commissioning activity. Process Field Operator 04/2018 to 06/2018

JGCS – Hanoi, Vietnam

• Communicated effectively with Commissioning and start-up on technical level.

• Maintained compliance with health, safety and environment practices.

• Utilized standard work processes using Commissioning and start-up methods.

• Efficiently operated all equipment and machinery according to manufacturer instructions.

• Observed all safety rules and regulations and encouraged others to do same, effectively reducing work- related injuries.

• Supported Field operators in setup and operation of production equipment resulting in efficient runs.

• Prepared reports and technical documentation of day-to-day production processes.

• Utilized standard work processes using SOP and TRA methods.

• Hazardous energy isolation sheets (LOTO) and as well as perform commissioning and start up activities, and participate in the operator training program

• Conduct equipment efficiently Sulphur granulation plant perform basic troubleshooting regularization. Process Technician 11/2017 to 03/2018

Spie oil and gas – Al Taweelah, Abudhabi

• Prevented equipment fires and alerted plant personnel regarding hazards.

• Monitored all objectives and communicated with various teams regarding performance.

• Attended training seminars and met with vendors to understand new equipment and train other employees.

• Performed housekeeping functions to maintain compliant, audit-ready operations.

• Took samples of products for further analysis and standardized testing.

• LLP Flare pilot nitrogen blowing and ignition with flare start-up activity.

• Nitrogen plant start-up activity with vendor.

• Gas compressor commissioning and start-up activity with vendor sporting.

• Operate plant equipment safely according to established practices, procedures and operating guidelines.

• Monitor and adjust plant equipment and process variables to optimize production in an environmentally responsibility manners.

• Reporting to the shift Controller, operating plant equipment in the assigned operating unit in a safe and normal running plant

Commissioning Supervisor 03/2016 to 03/2017

GS Engineering – Rabigh, Saudi

• Supervised work preparation, coordination and start-up activities for commissioning to facilitate smooth operations.

• Compiled daily field report, detailing all key activities and outlining project progress for Management.

• Conducted walk-through with clients and Commissioning prior to project close, completing punch lists and answering all questions.

• Evaluated accuracy of document subsystems of construction dossiers before acceptance.

• Verified quality of punch lists and other sub- system, system completion activities performed by construction.

• Reporting to the shift Controller, operating plant equipment in the assigned operating unit in a safe and normal running plant.

• Perform inter-discipline checks, Compliance in accordance with HSE Standard.

• Undertake functional and Operational tests for various Process Systems Process Engineer @ Reliance Industries Project C4 07/2015 to 12/2015 Sinclus Engineering & consulting Pvt Ltd – Jamnagar, IN

• Reviewed processes, identifying areas that required improvement.

• Provided technical assistance to Refinery Tank farm when issues arose.

• Established project schedules and monitored tasks to meet milestones during each phase.

• Participated in continuous improvement by generating suggestions, engaging in problem- solving activities to support teamwork.

• Naphtha tank Drain out and remove the bottom slugs as per the safety Nom's working with manpower.

• Floating ruff tank to corn ruff tank during all activity like a cleaning nitrogen purging and Leak test, box Up as per the Check list followed the procedure & method statement and TRA.

• From Tank Farm manifold to Unit battery Limit pipe line drain and nitrogen Purging activity with safety standard.

• Every Day All activity be for start-up need to be done TBT and Hazard Identify and Implement.

• Proper Isolation and LOTO as per the SOP followed. Commissioning Supervisor 05/2013 to 05/2015

Samsung Engineering – Ruwais, Abudhabi

• Supervised work preparation, coordination and start-up activities for commissioning to facilitate smooth operations.

• Conducted walk-through with clients and commissioning prior to project close, completing punch lists and answering all questions.

• Enforce the safety awareness in the workspace & permit to work system, toolbox meeting and LOTO procedures.

• Refinery Flare commissioning and operation trouble shooting conduct during normal operation with Vander.

• Individual systems walk through for mechanical completions, documentation for request for inspection (RFI)

& punch list activities.

• Execution of pre-commissioning & commissioning activities during dynamic test Process Operator 03/2012 to 03/2013

Daewoo engineering – Abudhabi, Abudhabi

• Utilized standard work processes using SOP and TRA methods.

• Developed and implemented improved procedures for Commissioning & Start-up..

• Communicated effectively with Commissioning and start-up on technical level.

• Managed pre-commissioning and commissioning activities.

• Prepared reports and technical documentation of day-to-day production processes.

• Monitored employee actions for adherence to safety procedures. Production Supervisor 10/2011 to 02/2012

Cairn Energy India Ltd – Barmer, India

• Managed production control activities to reduce outages and incidents. Maintained up-to-date knowledge and information about technology and plant management best practices.

• Supervised Rotating processes and static machinery to prevent overloads and avoid malfunctions.

• Completed required safety training programs for work environments.

• Planning and monitoring Pipeline & Tank farm operation of crude oil.

• Booster pumps & Export pumps of made by Nova pig-none pumps Discharge pressure is 100 bars from Mangla terminal to Salaya pipeline

Commissioning Operator 03/2011 to 09/2011

Bharat Oman Refinery – Bina, India

• Proved successful working within tight deadlines and fast-paced atmosphere.

• Planning, monitoring & controlling different projects. Supervising project activities and drawing specifications with the contractors to ensure drawings are as per the specifications.

• Performing all cleaning activities which include Water flushing, UG flushing, Air-blowing, steam blowing and Chemical cleaning of BLOWER suction line and cleaning of SS lines, degreasing of amine circuit.

• Co-ordination with the other units regarding different utilities and charging HP steam and monitoring the activity through DCS.

• DM water circulation through DCS, working as a panel operator (ARU,SWS,TGTU).

• Installing and inspecting internals for Reactor (SRU,ARU,SWS & TGTU), Columns and vessels Commissioning Specialist 01/2011 to 02/2011

Tata Power – Mundra, India

• Completed in-depth performance tests of parts and systems undergoing design optimization in simulated environments.

• Worked to maintain outstanding attendance record, consistently arriving to work ready to start immediately.

• LP Pipe Line Commissioning activity.

• DM Water Plant Commissioning activity.

• RAW Water Line Commissioning activity.

• Service Water Line Commissioning activity

Process Operator 02/2010 to 12/2010

Al Khafji Joint Operation – Khafji, Saudi

• Utilized standard work processes using SOPs and TRA methods.

• Isolated and prepared equipment for corrective and scheduled maintenance procedures.

• Managed pre-commissioning and commissioning activities.

• Supervised Oil & Gas Separation Plant.

• Provide Oil and Gas Separation facility designed to produce 600.000BPD. of Crude Oil.

• 50 MMSCFD of Gas to be delivered to off shore with dew point specification lower than -5oc.

• Medium pressure gas production 32 MMSCFD.

• Low Pressure Gas Production 25.7 MMSCFD.

• Gas processing facilities including NGL Extraction using propane refrigeration & NGL Fractionation (Deethanizer and condensate stabilizer)

• Associated utility system (Flare, Hot Oil, Refrigeration, LP/MP Fuel Gas, Chemical, Closed and open drain System, Air Compressor, Nitrogen unit, Fire Water System. Field Executive 05/2008 to 01/2010

Reliance Industries Ltd – Jamnagar, India

• Working in Refinery Tank Farm and handling import of crude oil and various types of finished products such as HSD, SKO, ATF, NAPTHA, PX, OX and storage of LPG.

• Maintaining various types of Tanks such as Floating Roof Tanks, Internal Floating Roof Tanks, Con Roof Tanks, Dome Roof Tanks, Sphere, etc

• Handling storage of raw materials & finished goods and ensuring proper storage of LPG/ Propylene.

• Tank Gauging with oil company person and Gov officers.

• As an activity participant of the team responsible for the smooth and safe operation of total 126 tank & 23 spheres at the world largest grass root refinery.

• Supervising Hydro testing, Hold Testing & Leak Testing of pipelines. Maintaining tank accessories like Pontoon, Roof Legs, Roof Drain, Emergency Drain, Hyphen Drain, Breather Vent, Rim Vent Weathering Seal, Roof Ladder, Dip Hatch Catholic Protection, Rim Seal System, Foam system, Sprinkler and Deluge System and instrumentation like Foam Pourer, ATG, DHE, LSHH, etc Production in Charge 05/1998 to 04/2008

Perfect Minerals – Koshamba, India

• Wrote standard operating procedures and adjusted policies to meet changing demands.

• Managed resource utilization and continuous improvements to streamline operations and reduce costs.

• Oversaw discipline, safety and good housekeeping systems.

• Developed new ways of manufacturing and improved existing manufacturing processes.

• Pivotal in commissioning new plant in a rotary cline's, crusher, pulverize, etc.

• Operate plant equipment safely according to established practices, procedures and operating guidelines.

• Conduct regular equipment checks and perform basic troubleshooting Plant Operator 04/1996 to 04/1998

Kanoria chemical & industries Ltd – Ankleshwer, India

• Adjusted and maintained plant equipment for safety and performance.Maintained adequate water storage tank levels and pressures to meet water demand.

• Implemented process changes.

• Measured and adjusted chemical feed rates.

• Pivotal in handling operations at Penta-Erythritol Plant.

• Played a major role in Supervised Formaldehyde Plant work on DCS System.

• Pivotal in handling new expansion Penta-Erythritol plant commissioning & pre- commissioning.

Plant Operator 07/1995 to 01/1996

Acme Petrochem – Ankleshwer, India

• Operated specialized tools, instruments and equipment for tests and maintenance.

• Adjusted and maintained plant equipment for safety and performance.

• Handled preventive and corrective maintenance to maintain proper equipment safety and functionality.

• Adjusted pumping systems, chemical feeders, auxiliary equipment, control systems storage tank levels and pump stations indicators.

• Conducted safety inspections and followed safety rules and procedures. Education

Associate of Science: Chemistry 03/1995

Saurashtra University - Rajkot

Passport Number Z4817868

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