Control Systems Power Distribution

CAREY L. CORLEY, SR.

Cell 281-***-****, email ********@*****.***

EDUCATION

Texas Southern University, Houston Community College

PROFESSIONAL EXPERIENCE

Control Systems and Electrical on Petrochemical, Refinery, Pipeline, Power, Pulp and Paper and Nuclear Power Projects, Liquified Natural Gas

ACAD, In-Tools 6.0, 7.0, “SPI”, Intergraph Micro, Microsoft Word, Excel, Access, SPR3D, Certified Sumitomo Air Blown Fiber Optics, Remote Instrument Enclosure “RIE” Specialist

PROJECT EXPERIENCE

BERGAILA COMPANES, HOUSTON, TEXAS 11/2023- 11/2024

Sr. Lead I&E Designer

Projects duties are as follows:

Assigned as I&E Sr. Designer for the entire Ineo Styrolution Plant Bayport Facility.

Designed Electrical and Instrumentation for various projects, Demo Drawing / Issue for Approval Drawing / Issued for Construction.

Using Existing Drawings and creating new drawings such as Power Distribution (UPS / Lighting Panel / 120/208 Panels Heat Tracing Panels), Lighting, Grounding, Block Diagrams, Control Panels, PLC Panel, DCS Panels, Motors Schematics, Wiring Diagrams, Loops, MCC Online, MCC Layouts, Specifications, Material Lists, using AutoCAD software.

KENT- HOUSTON, TEXAS 9/2022– 11/2023

Sr. Lead I&E Designer

Assigned to TotalEnergies Port Arthur, Tx Refinery & Phillips 66 Refinery in Sweeny Tx

The project consists of developing a consistent plan surveying several plants at Total.

For the Phillips 66 we are installing a truck loading platform using a PLC with DCS interface.

Projects duties are as follows:

Designed electrical and instrumentation systems for various modernization projects in refineries, including power distribution, lighting, grounding, control panels, motors, transformers, switchgear, etc.

Prepared drawings, schematics, wiring diagrams, specifications, material lists, and cost estimates using CAD and AutoCAD software.

Coordinated with engineers, contractors, vendors, and clients to ensure the project requirements, standards, codes, and regulations were met.

Reviewed and approved the drawings and documents of the subcontractors and suppliers.

Provided technical support and guidance to the field personnel during installation, testing, commissioning, and start-up of the systems.

Resolved any issues or problems that arose during the project execution.

Good with Plant walk down activities to create/modify drawings during site visits.

Able to collect essential details of critical equipment from nameplates or with coordination with operators.

Coordination skill as the hand drawn/updated sketches for conversion to AutoCAD files.

Perform plant walk-down to perform P&ID and PFD verification with As-Is condition in plant and create red line mark-up for the gaps.

Perform plant walk-down to gather missing information for equipment/pipeline.

Field verification to sketch P&IDs, PFDs, Equipment Inspection Drawings and Isometric drawings from scratch wherever these drawings are not available with client.

Incorporate red-line mark-up in AutoCAD drawing to create As-Built drawing.

Knowledge of design and drafting techniques, engineering drawings.

Knowledge of Safety procedures to be followed during plant walk-down.

Flexible to configure MS Outlook, MS Teams, Customer Tools on personal device.

Experience in working both independently and in a team-oriented, collaborative environment.

Ability to effectively represent information and respond to questions in a meeting environment.

Adaptive attitude and positive mindset to overcome challenges and deliver as per Customer expectations.

PANELMATIC TEXAS INC 3/2021 – 9/2022

Engineering Manager

Managed Project Managers review project documentation and specifications, including terms, conditions, proposals, quotes, purchase orders, and technical specifications to manage and ensure accurate project scope. All aspects of projects including schedules, manufacturing, testing, and Quality. Interface with customers, representatives of companies and provide updates on acceptance testing, shipment/delivery. Ensuring the customer and any third parties meet their obligations in the contract. Manage and support the General Manager internal and external communication, such as kickoff and project meetings, issue project status or progress reports. Coordinate with Project Managers to ensure project budgets. Interface with internal/ external engineering, shop personnel, integrators, and vendors/suppliers regarding technical issues.

PROCESS TECHNICAL SERVICES, (Honeywell) 2/2019 – 7/2020

Remote Instrument Enclosure (RIE) I&E Specialist-Honeywell GCGV Exxon Mobil Project Gregory, Texas

Assigned to oversee three Remote Instrument Enclosure “RIE”

1)Mono-Ethylene Glycol (MEG) Facility

Coordinated RIE Design, Document Reviews, Fabrication, Fiber Optic, CAT 6a, Power Design, Controls Wiring, Cable Schedules, Grounding, Telecom, Third Party Equipment and FAT Activities. Coordinated the RIE Design with the following Organizations Honeywell Project Team, RIE Fabricator Powell, EPC CMI, McDermott, Wood Group, Shield Air, Grimes Industry and GCGV.

2)Olefins Facility

Coordinated RIE Design, Document Reviews, Fabrication, Fiber Optic, CAT 6a, Power Design, Controls Wiring, Cable Schedules, Relay Panel Design, Grounding, Telecom, Third Party Equipment and FAT Activities. Coordinated the RIE Design with the following Organizations Honeywell Project Team, RIE Fabricator Powell, EPC CKJV, Kiewit, Wood Group, Shield Air, Grimes Industry and GCGV.

Also went to site to complete activities for Client Commissioning.

3)Polyethylene (PE) Facility.

Coordinated RIE Design, Document Reviews, Fabrication, Fiber Optic, CAT 6a, Power Design, Controls Wiring, Cable Schedules, Marshalling Cabinets, Grounding, Telecom, Third Party Equipment and FAT Activities. Coordinated the RIE Design with the following Organizations Honeywell Project Team, RIE Fabricator Powell Electric, EPC HMI, Zachry, Wood Group, Shield Air, Grimes Industry and GCGV.

PROCESS TECHNICAL SERVICES, (Honeywell) 4/2017 – 2-2019

Sr. Lead I&E Control Systems Specialist-Honeywell Valero Yokogawa to Honeywell DCS Migration

Assigned to a Yokogawa to Honeywell DCS Migration Project “Houston, Tx, / Valero Plant Sunray TX.”

The project consists of developing infrastructure for Replacing Yokogawa DCS with Honeywell DCS in existing Reformer, H2 and Acid Control Room’s, Gas and Boiler RIE’s plants and verify using existing fiber tie-in to the new Main Control Room.

Projects duties are as follows below:

Developed a construction I/O database for a hot cutover that included existing JBoxes connections, marshalling with existing and new DCS terminations.

Conducted field survey to locate Honeywell DCS and Server Cabinets.

Coordinated design efforts and conflicts with Project Team, GES, SPI (Mangan) Valero Plant Designers and Construction

Modified or created new drawings for, Power Distribution requirements, Junction Boxes, SPI development, Cable Schedules, MTO Take-Offs, Location Plans for Grounding, Cable Tray, Power and Existing RIE and Control Room Modifications, Developed red-lines and sketches.

Developed scope of work for construction

Verified construction quotes included all activities.

Quality checked all documents, before issuing for approval or construction.

Assisted with developing Cutover Procedure and Loop Benders

CBI, Houston, Texas 9/2014- 4/2017

Senior Lead Control Systems Designer

Assigned as Lead Control Systems Designer on Cameron LNG liquefaction Plant, Trains 1, 2, 3 (existing import facility being converted to export facility).

Assignments included coordinating all phases of I &C design from scheduling work for entire group to taking on some of the design efforts myself implementing Coordinate Control Systems design conflicts with Vendors.

Coordinated design efforts with Project Management, Client, Vendors, Lead & Control System Engineers, Designers, and other Disciplines.

Supported the following: Model Review, P&ID Review, Power Distribution requirements, Junction Box Loading, SPI / P&ID Bubble checks, MTO Take-Offs, Instrument Locations Plans, Existing Control Room Modifications, OSBL Upgrades, Vendor Document Reviews, RIE Design and FAT activities, Fiber Optic Design, Etc., Etc.,

Performed quality check on documents before issuing for approval or construction.

Lead a team of twenty-five designers in Detailed Design. Represented I&C group in P&ID Management of Change (MOC) effort. Checked and approved, location plans, loop diagrams, installation detail drawings, and Junction Box & Marshalling wiring diagrams. Reviewed vendor data for instruments and mechanical equipment packages. Participated in FAT for 7 RIE’s

BECHTEL CORPORATION, Houston, Texas 7/2011 – 9/2014

Senior Lead Control Systems Designer

Assigned as Lead Control Systems Designer on an Australia Pacific LNG Project

Assignments included Vendor Document Reviews (two hundred packages) against Australian Standards and project procedures, implemented them into control systems deliverables for the Houston and Shanghai Offices

Coordinated Control Systems design conflicts with Vendors, Houston, and Shanghai

Coordinated design efforts with Control Systems designers and other disciplines.

Checked Control Systems deliverables.

Fiber Optic routing and connections

230VAC Distribution for Control Systems

BELCAN TECHNICAL SERVICES, Houston, Texas 6/2008 – 7/2011

Sr. Control System Specialist-GE Energy

Assigned as Sr. Control System Specialist for GE Energy for Duke Edwardsport Ind. IGCC

Reviewed Bechtel’s Electrical and Control System’s specifications, data sheets, vendor drawing and construction drawings.

Participated in planning and conducted independent work requiring judgment in the evaluation, selection, application and adaptation of engineering techniques, procedures, and criteria.

Performed work that involve conventional engineering practice including complex features such as resolving conflicting design requirements, unsuitability of conventional materials difficult coordination requirements.

Coordinated engineering efforts with engineering groups/disciplines, the client, suppliers, and contractors.

Participated and supported factory and field-testing of packaged systems.

NESC - National Engineering, Houston, Texas 3/2008 – 6/2008

Sr. Control System Specialist-Bechtel

Assigned as Sr. Control System Specialist for Bechtel on the MOTIVA NAPTHA, Crude Expansion Project. in Port Arthur, Texas.

Responsible for Instrument junction box loading and wiring assignments. Design Instrument Local Panels and Interposing Relay Panels. Responsible for vendor document reviews, checking design drawings, such as Instrument Location drawings, Wiring drawings and Instrument Power Schedules.

PROCESS TECHNICAL SERVICES, (Honeywell) 5/2003 – 3/2008

Sr. Control System Specialist-Honeywell

Assigned as Lead Control System Specialist for Honeywell on Total Petrochemical Plant in Port Arthur, TX. On Console Migration & Air Blown Fiber Infrastructure

Project duties included developing a redundant Air Blown Fiber infrastructure for the entire plant and for future modifications. Also locate, ground, and provided power for Honeywell ICON Stations in Central and Local Control Rooms.

Sr. Field Engineer-Honeywell

Assigned as Sr. Field Engineer for Honeywell on Coffeeville Kansas Flood Project for Coffeeville Refinery Resource.

This plant was six feet under water for several days.

Projects duties required to be completed within 8-12 weeks, the project was completed within the requested timeframe. Surveyed damaged electrical/control systems and coordinated, construction, material purchases and work packages. Developed FEL for LIGHT ENDS instrument modernization.

Sr. Control Systems Specialist RIE Coordinator - Honeywell

Assigned to Honeywell on DCS Modernization Projects, for ConocoPhillips, Petrotrin and Sunoco

Coordinated all activities between Client/Building fabricator and EPC.

Designed coordination for building fabrication, power distribution, grounding, lighting, HVAC, Fire and Gas System, marshalling wiring and RIE Building FAT.

Sr. Control Systems Specialist – Honeywell - Philadelphia, Pa

Assigned to Honeywell the Sunoco Refinery Instrument Modernization Project

Directed the field survey team, gathered data for P&ID updates, instrument specs and databases.

Instrument replacements details, new field bus junction box loading, control room modifications, cable tray and fiber optics routing, PLC Design and two RIE’s Design Fabricator/Client interface.

Sr. Control Systems Specialist – Honeywell – Belle Chase, La

Assigned to Honeywell on a FEL/Project for ConocoPhillips Alliance Refinery DCS Modernization Project

Designed and coordinated Honeywell Equipment in eight (RIE’s) Remote Instrument Enclosures.

Distributed power, grounding, lighting, marshalling wiring with Fabricator / Client / EPC interface.

Designed all marshalling walls and configure necessary data in In-Tools for loop generation.

Lead Control Systems Specialist / E&I Construction Manager – Honeywell – Hopewell, VA.

Assigned to Honeywell on Smurfit Stone Paper Mill Project

Duties included field survey for P&I D’s, instruments, JBoxes,’ control panel, PLC, new cable tray P&I D to survey 575v motor controls that were to interface with the new DCS system for FEL.

Modified and created new schematics, developed instrument installation details, junction box details, cable tray plans and details.

Sr. Control Systems Specialist – Honeywell – Belle Chase, La

Assigned to Honeywell on a FEL/Project for ConocoPhillips Alliance DCS Modernization Project

Worked with the network group, surveying the plant to replace the Fiber Optics infrastructure with Air- Blown Fiber Optics to accommodate the process, for business and homeland security.

Developed standards, locating Tube Distribution Units (TDU) and Field Termination Units (FTU), TDU and FTU connection diagrams, fiber optic routing, details, cable tray routing, MTO, block diagrams, tube bundle & fiber optic cable schedules.

Sr. Controls Systems Specialist – Honeywell - Santa Maria, Ca.

Assigned to Honeywell on a FEL for ConocoPhillips DCS Modernization Project

Coordinated and planned with construction, and engineering the scope, plans, and schedule work activities for FEL Proposal.

Lead Field Engineer – Honeywell – Sweeny, TX.

Assigned to Honeywell on a FEL for ConocoPhillips LSD Project

Coordinated plant surveys to modify the existing fiber optics infrastructure and develop a RIE and Field Information Center specifications, one lines, equipment layouts, marshalling layout bill of materials and RIE checklist for quotes and fabrication to be incorporated into our design engineering/construction packages. Developed the FEL proposal.

Sr. Control Systems Specialist – Honeywell - Philadelphia Pa

Assigned to Honeywell on a Sunoco Inc. Crude Unit #137 Control Systems Modernization Project

Surveyed motor controls and interfaced with the new DCS system for FEL.

Modified and created new schematics.

Developed instrument installation details, junction box details, cable tray plans and details.

RIE Designer/ Coordinator – Honeywell - Marcus Hooks, Pa and Sunray, Texas

Assigned to Honeywell on the Sunoco Inc. Control Systems Modernization Project

Developed a RIE specification, one line, equipment layout, marshalling layout and RIE Checklist for quotes and fabrication to be incorporated into our design engineering/construction packages.

Coordinated routine inspections at the RIE Manufactory and RIE FAT. Received the RIE’s in the field and performed SAT inspection with the client.

RYCOR DESIGN SERVICES, (Honeywell) 1999 – 5/2003

Lead Control Systems Specialist /RIE Coordinator – Honeywell – Ponca City, Ok

Assigned to Honeywell on ConocoPhillips Boiler Project

Interfaced with client while designing a Remote Instrument Enclosure (RIE) with three separate rooms, Electrical Substation, UPS Room, and RACK ROOM.

Designed and coordinated 13.8kv, 480Vac, 120Vac UPS, 120Vac utility and 24VDC power distribution systems with Honeywell DCS and FSC system.

Designed RIE’s including power distribution, grounding, lighting, marshalling wiring and fabricator/client/EPC coordination.

Checked vendor drawings such as UPS, HVAC, Pressurization unit, fire system, gas detection system, and incorporated into our design engineering/construction packages.

Lead Control Systems Specialist /RIE Coordinator-Honeywell – Ponca City, Ok

Assigned to Honeywell on ConocoPhillips Low Sulfur Gas Project

Coordinated with client while designing two RIE’s to house separate 480Vac, 120Vac UPS, 120Vac Utility and 24VDC power distribution systems with Honeywell DCS and FSC system.

Designed RIE including power distribution, grounding, lighting, and marshalling wiring and fabricator/client/EPC coordination.

I/E Lead Field Engineer – Honeywell – Port Arthur, TX

Assigned to Honeywell IAC on a ChevronPhillips DCS Replacement Project

Added a RIE and replaced the existing ABB DCS & fiber infrastructure.

Performed hot cutover in three control rooms with a Honeywell DCS system.

Reviewed and defined engineering scope changes, plans, and scheduled work activities for all I/E engineering/design for the project.

Checked vendor drawings such as UPS, HVAC, Pressurization unit, fire system, gas detection system, and incorporated into our design engineering/construction packages.

Lead Control Systems Specialist /RIE Coordinator-Honeywell

Assigned to Honeywell on ConocoPhillips Low Sulfur Gas Project

Coordinated with client while designing two RIE’s to house separate 480Vac, 120Vac UPS, 120Vac Utility and 24VDC power distribution systems with Honeywell DCS and FSC system.

Designed RIE including power distribution, grounding, lighting, and marshalling wiring and fabricator/client/EPC coordination.

I/E Lead Field Engineer – Honeywell / Arthur, Port TX

Assigned to Honeywell IAC on a ChevronPhillips DCS Replacement Project

Added a RIE and replaced the existing ABB DCS & fiber infrastructure

Performed hot cutover in three control rooms with a Honeywell DCS system.

Reviewed and defined engineering scope changes, plans, and scheduled work activities for all I/E engineering/design for the project.

Electrical Sr. Lead Designer- Thermon Heat Tracing Services – Joffre, Alberta Canada

Assigned to Thermon Heat Tracing Services on a BP Amoco- Project

Designed and drafted (Micro Station) for the project, which consisted of electrical Heat tracing power and RTD plans & details, cable tray plans and conduit routing, also cable schedules and isometrics.

E/I Lead Designer – Facilities Engineering, Inc.

Assigned to Facilities Engineering Inc. on a KOH Regeneration Project

Designed and drafted (Acad14) for all I/E designs on the project. The electrical/instrument consist of grounding plans & details, cable tray plans & details electrical power plans & details, 480v one lines, motor schematics, control room layout & cable routing, electrical heat tracing plans and details, P&ID review and updates PLC layout, PLC Connection diagram, PLC schematics, Instrument location plans & details Instrument index.

HONEYWELL IAC, Houston, Texas 1998 – 1999

Lead I/E Engineering & Design Supervisor – Texas City, TX

Assigned on the BP Amoco Texas City, Texas DCS Modernization Project

Review and define engineering scope changes, plan, and schedule assign work to meet engineering and construction milestones.

Ensured compliance with approved design criteria and applicable codes; provide quality design and safe plant operation, constructability and maintenance convenience.

Coordinated with client, other disciplines and construction to ensure efficient and cost-effective utilization.

Reviewed and checked calculations, drawings & design documents such as I/E installation details, cable tray plans, underground conduit plans, UPS power distribution, index, location plans, connection diagrams, schematics and loop diagrams for quality, accuracy, functionality and completeness. Conduct P&ID Survey; develop bulk material take off and material requisitions. The project consisted of replacing the cable/fiber infrastructure, field transmitters, indicators, I/P’S, removal of Spec 200 equipment, Bentley Nevada panels, control boards and replace with Honeywell TDC 2000, GUS consoles and relocate MOV and Motor Controls status to Allen Bradley PLC.

LITWIN / RAYTHEON, Houston, Texas 1988 – 1998

Senior Control Systems Design Supervisor

Directed design team, client/construction interface, manpower/man-hour estimating, scheduling task, preparing, checking, and issuing construction packages, which include installation details, index, location plans, connection diagrams schematics and loop diagrams. Also, field surveys, P&ID walkdowns, construction verification and loop checks on the following projects:

TDC-2000 Refinery Modernization (Crude, Sulfur, Light End, Vacuum etc.). Hess Oil Virgin Islands Corp., St. Croix, U.S.V.I.

FCC turnaround and support units, field survey, design, loop check and supported client MOC (Maintenance of Change) program. Hess Oil Virgin Islands Corp., St. Croix, U.S.V.I.

Foxboro, I/A Series DCS, FCC and Sulfur modernization. Transamerica Refinery, Norco, Louisiana.

TDC-2000 / Modicon PLC control system installation, Hydrotreater modernization with new Sulfur and Hydrogen units, for Petrotrin in Trinidad

New Sulfur recovery unit including tie-in modification of existing refining facilities, Hess Oil, Tioga, North Dakota

Senior Control Systems Designer

Sun Atlantic, Ashland Oil, Inc and Marathon Chemical

DCS modernization includes field survey, coordinating with client, various vendors, construction and other disciplines. Other duties included scheduling, preparing and issuing all instrument design packages, including details, instrument index, loops, plans, connection diagrams, schematics, loop check and start-up duties.

BECHTEL CORPORATION, Houston, Texas 1982 – 1988

Electrical and Control System Designer/Supervisor

Ashland Oil, Inc., Melamine Chemical

DCS TDC-1000 project with duties including updating drawing schedules and manpower requirements. Responsible for power distribution, lighting, grounding, details, control room plans and computerized wiring diagrams loops and conduit with cable schedule.

Electrical Field Engineer Nuclear Power Plant

Pilgrim Nuclear Power Station (Boston Edison) -South Texas Nuclear Power Plant -Washington Public Power Supply System Nuclear Plant - Edwin Hatch Nuclear Plant

120 VAC and 125 VDC circuit analysis for plant procedures and dispositions of drawings versus physical wiring discrepancies in all control panels, Release of field design packages prior to releasing systems to start-up, involved in identifying and resolving wiring deficiencies.

Senior Designer

Amoco- Mobil Yanbu Project - Shell Oil Project - Gulf Oil Projects - Aramco Saudi Arab - Texaco Gas Turbine Project

Designed calculations for lighting, voltage drop, wire, motors and feeder cable sizing.

Prepared schematics, connection and one-line diagram design. In addition, all phases of design for pipeline project.

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