Manufacturing Process Mechanical Engineering
Resume:
PUSHPENDRA SINGH
AGM- QA
*******************@*****.*** *******************@**********.***
HNo.30,Block -19B, Vishkarmanagar, Mandigobindgarh, Punjab
Quality management professional with successful career deliverin efficiency and standardization and maintaining IATF:16979and six sigma quality systems.Drive smooth operation of production in manufacturing lines.Cordinate efforts of employess and facilitate communication between management and production departments.Applying creativity in improving manufacturing process to achieve higher productivityand quality of finished goods.
PROFESSIONAL SYNOPSIS
Current Employer :- M/S Bajaj Sons Limited (Punjab)
Duration :- Since Oct’2023 to till date
Total Exp. :- 22 Years
Working fields :- Machining, Forging (Hot & Cold) and HPDC
Fields of Specialty :- Machining and Forging
Notice Period :- One month
Current Location :- Ludhiana, Punjab
QUALIFICATIONS
S.N.
Qualification
University /Board
Session
Location
1
B.Tech in Mech. Engineering
R.V.D Udaipur Rajasthan
2007~2010
KIDE Nainital (U.K)
2
3 Year Diploma in Mech. Engineering
IME Board Mumbai
1997~2000
KIDE Nainital (U.K)
3
12th (Sr. Secondary)
U.P Board
Allahabad
1997
B.S.A Inter College Bijnor, U.P
4
10th (High School)
U.P Board
Allahabad
1995
B.S.A Inter College Bijnor, U.P
MAJOR ACHIVEMENTS
oDone 25 No’s of Kaizen & 10 No’s Poke Yoke.
oReduced the customer rejection PPM from (28000 to 200).
oReduced the In house rejection PPM from (5000 to 2500).
oCost saving of 6.25 laces in one year.
oBronze TPM award from M/s Bajaj Auto Pantnagar to maintain the Zero PPM for six months at customer end.
oQuality Excellence award from M/S Tata Motors Pant Nagar.
INDUSTRIAL EXPERIANCE
S. No Organization Name
Organization Type
Period
Duration Designation Dept.
1 M/s Bajaj Sons Ltd.
Ludhiana (P.B)
Hot Forging & Machining
Oct’2023 till Date
AGM Q.A.
M/s Modern Automotives Ltd.
2 Mandigovindgarh (P.B)
Hot Forging & Machining
Sept’2020 Oct’23
3 Years
Sr. Manager (Q.A+ NPD)
M/s Shanker Forge Pvt. Ltd.
3 IMT-Faridabad (H.R)
Machining, Hot Forging & Casting
Feb’2018 Aug’2020
2.5 Years
Sr. Manager (Q.A+ NPD)
M/s Kiran Udyog Pvt. Ltd.
4 Rudrapur (U.K)
HPDC, Machining & Paint shop
Aug’2010 Feb’2018
7.5 Years
Sr.Manager (Q.A+ NPD)
M/s Micro Turners
5 Rudrapur (U.K)
Cold Forging & Machining- Gears manufacturing
Jan’2006 Aug’2010
4.5 Years
Asst. Manager Q.A.
M/s Kay Jay Forging Pvt. Ltd.
6 Ludhiana (P.B)
Hot Forging & Machining
Aug’2004 Jan’2006
1.5 Years
Engineer Q.A.
M/s Super Tractor Ind.
7 Ludhiana (P.B)
Forging & Machining
Mar’2001 Aug’2004
3.5 Years
Engineer Q.A.
WORK EXPERIENCE DETAILS
AGM – QUALITY
M/S BAJAJ SONS LTD. (PB)
(Oct’2023 to till)
COMPANY PROFILE:-
Company is exclusively into manufacturing of Hot Forging and Machining and painted Parts and it is certificated by IATF 16949:2016 Over all group turnover 360 crore dealing in Automobile and agriculture equipments for M/s HMCL,OLA, Endurance, Sowa (Hitachi),JTEKT, Eicher, Sonalika,CNH.
WORK PROFILE:-
oPlanning and monitoring the targets as per timing activity chart & ensuring that all activities are executed within the time.
oPreparing monthly budget for quality.
oWork on Automation and implementing in process
oStrategy planning to allocate responsibilities for projects among the team. Process improvement by using the Quality tools.
oTo built quality into our products at their inspetion and handover products at less then 1700 PPM quality.
oDevelopment of parts to be based upon indent including Capability study.
oFollow & maintaining the quality management system as per IATF 16949.
oMonitoring Incoming, In process, final inspection Quality & customer support cell activities. Regular discussion with all customers to take feedback.
oAbility to understand business needs and built quality framework for internal and external customers.
oVisiting Customer and suppliers end for technical discussion.
oReviewing and monitoring of ECN activities.
oTo initiate corrective and preventive action problems related to production, products, customer claims.
oCapacity assessment & identification of supply source.
oMonitor All Manufacturing engineering activities.
oTechnology up-gradation or implementing productivity improvement project.
oAttend Internal and external meeting regarding Component development.
oFollow up of new development parts with PPAP elements.
oAbility to adhere to all documentation related to IATF 16949:2016.
oHands on experience in APQP, PPAP, FMEA, MSA and SPC.
oInvolvement with feasibility team.
oNon Productive Assets Reutilization, Line Synchronization and establishing Lean Process Flow System, eliminate Non Valuable Asset Operations, wastage and to make operations skill free.
oMaking efforts for continual improvement by introducing POKA YOKE and Kaizens etc.
oContributing in system oriented activities with team work and to make system effective to eliminate gaps.
oDevelopment of parts to be based upon indent including Capability study and Product Part Approval Process.
oWork as a team leader for initial part approval process & ensure on time sample inspection.
oAchieving and maintaining goals towards target and continual improvement.
oWorking on Cost saving project.
SR. MANAGER – QUALITY + NPD
M/S MODERN AUTOMOTIVES LTD. (PB)
(Sept’2020 to Oct’23)
COMPANY PROFILE:-
Company is exclusively into manufacturing of Hot Forging, Machining and painted Parts and it is certificated by IATF 16949:2016 Over all group turnover 450 crore dealing in Automobile equipments for M/s Honda Motorcycle and Scooter India, YAMAHA, TVS, Mushashi Gears and BMW.
WORK PROFILE:-
oMonitoring Incoming, In process, final inspection Quality & customer support cell activities. Regular discussion with all customers to take feedback.
oAbility to understand business needs and built quality framework for internal and external customers.
oVisiting Customer and suppliers end for technical discussion.
oReviewing and monitoring of ECN activities.
oTo initiate corrective and preventive action problems related to production, products, customer claims.
oCapacity assessment & identification of supply source.
oTech review with customer.
oMonitor All Manufacturing engineering activities.
oTechnology up-gradation or implementing productivity improvement project.
oPlanning & monitoring the targets as per timing activity chart & ensuring that all activities are executed within the time.
oAttend Internal and external meeting regarding Component development.
oFollow up of new development parts with PPAP elements.
oAbility to adhere to all documentation related to IATF 16949:2016.
oHands on experience in APQP, PPAP, FMEA, MSA and SPC.
oInvolvement with feasibility team.
oStrategy planning to allocate responsibilities for projects among the team. Process improvement by using the Quality tools.
oNon Productive Assets Reutilization, Line Synchronization and establishing Lean Process Flow System, eliminate Non Valuable Asset Operations, wastage and to make operations skill free.
oMaking efforts for continual improvement by introducing POKA YOKE and Kaizens etc.
oContributing in system oriented activities with team work and to make system effective to eliminate gaps.
oDevelopment of parts to be based upon indent including Capability study and Product Part Approval Process.
oWork as a team leader for initial part approval process & ensure on time sample inspection.
oAchieving and maintaining goals towards target and continual improvement.
SR. MANAGER – QUALITY + NPD (Feb’2018 to Aug.’2020) M/s SHANKER FORGE PVT LTD. FARIDABAD,HR
COMPANY PROFILE:-
Company is exclusively into manufacturing of Hot Forging, Machining and painted Parts and it is certificated by IATF 16949:2016 Over all group turnover 186 crore dealing in Automobile, Power Plant and Agriculture equipments e.g.:- Single housing, double housing, Smooth rod assembly, Cover housing, Coupling pipe, Different types of Transmission and all types of shafts and blank Gears: M/s Volvo Eicher, Graziano, OMP, Knorr Bremse, Faurecia, Tenneco, and Grey Orange.
WORK PROFILE:-
oTechnical review with customer for new product development and process improvement activity.
oMonitor all manufacturing engineering activities.
oMonitoring Incoming, In process, final inspection quality and customer support cell activities. Regular discussion with all customers to take feedback.
oDaily Red Bins analysis on rejection and rework with all departments.
oVisiting Customer and suppliers end for technical discussion.
oTo initiate corrective and preventive action problems related to production, products, customer claims and warrenty monthly meeting.
oFollow up of new development parts with PPAP elements.
oAbility to adhere to all documentation related to IATF 16949:2016.
oPrepration documents of APQP, PPAP, FMEA with CFT team
oInvolvement with feasibility team.
oReviewing and monitoring of ECN activities.
oProcess improvement by using the Quality tools.
oMaking efforts for continual improvement by introducing POKA YOKE and KAIZEN’S etc.
oContributing in system oriented activities with team work and to make system effective to eliminate gaps.
oDevelopment of parts to be based upon indent including Capability study and Product Part Approval Process.
oWork as a team leader for initial part approval process & ensure on time sample inspection.
oTo built quality into our products at their inception and handover products at less then 500 PPM quality.
oDevelopment of parts to be based upon indent including Capability study.
oFollow & maintaining the quality management system as per IATF 16949.
oWork as a team leader for initial part approval process & ensure on time sample inspection.
Senior Manager – QUALITY + NPD (Aug’2010 to Feb’2018) M/s KIRAN UDYOG PVT LTD.
COMPANY PROFILE:-
Company is exclusively into manufacturing of High Pressure Die Casting, Machining and Painted Parts. It is certificated by ISO/TS16949:2009, ISO14001:2004, ISO1800:20071 and ISO50001:2011. Over all group turnover 600 crore (Gear box parts e.g.:- Rear Cover, Rear Half, Front Cover, Top Cover, Engine shop e.g. Crank case, filter head, Oil pump L-Cover, Bracket alternator, Compressor Bkt. Case Steering, Case Cover Extension, cover Clutch, Twin Filter head, Holder, all types bracket & Brake Drum) for M/s TATA Motors, Delphi, TVS, Lucas, Sundaram fastener, Endurance, Suzuki Motor Cycle, Denso, Suzuki, Nissan, Mahindra and also dealing in manufacturing and export of die cast parts .
WORK PROFILE:-
oMonitoring Incoming, In process, final inspection Quality and customer support cell activities.
oSale review and achieve monthly targets.
oProduction activities plan manpower and technical review with team.
oCapacity assessment & identification of supply source.
oFeasiability study with CFT team of new product development
oWork as a team leader for initial part approval process & ensure on time sample inspection.
oPreparation of new development parts with PPAP elements.
oRegular discussion with all customers to take feedback.
oDaily analysis on rejection & rework data.
oVisiting Customer & supplier whenever required.
oLay out of machines as per operation.
oProcess improvement by using the Quality tools.
oInteracting with Customers and related activities such as taking CAPA’s for customer complaints resolution by co-coordinating and monitoring with section in charges.
oMaking efforts for continual improvement by introducing POKA YOKE and KAIZEN’S etc.
oContributing in system oriented activities with team work and to make system effective to eliminate gaps.
oDevelopment of parts to be based upon indent including Capability study and Product Part Approval Process.
oFollow & maintaining the quality management system as per ISO/TS 16949:2009 std.
oAchieving and maintaining goals towards target and continual improvement.
oWorked on Cost saving project.
ASST. MANAGER– QUALITY (Jan’2006 to Aug.2010) M/s MICRO TURNERS,PANTNAGAR, UK
COMPANY PROFILE:-
M/s Micro Turners -V Plot No.13 Sector 10,(M/s Bajaj Auto Ltd. Vendor), Pantnagar (U.K.) Company manufacturers of auto parts O,e all types of Forged Components Axles, Ratchet, Pinion, Bearing Race, Bearing Cone, hollow dowel, chain sprocket, Kick starter assembly with Spur Gear for M/s Bajaj Auto Ltd, Hero Honda, Yamaha, Hero Majestic and TVS.
WORK PROFILE:-
oDaily attend the customer complaint at M/s Bajaj Auto Ltd.
oFollow & maintaining the document as per TPM
oSolve the technical problem of shop floor allied to Quality.
oProcess improvement by using the Quality Tools.
oSPC and MSA study for process.
oWorking and maintaining documents as per TPM documentation.
oMonthly Pareto Analysis and take action on high rejection parts.
oLay out inspection of all components & maintain their records.
oCo-ordination with customer / vendors.
oTo give timely and proper feedback to quality head for corrective & preventive action.
oDaily analysis on rejection & rework.
oTo maintain the 5”S”
ENGINEER– QUALITY (Aug’2004 to Jan;2006) M/s KAY JAY FORGINGS PVT LTD, LUDHIANA,PUNJAB
COMPANY PROFILE:-
M/S Kay Jay certified by ISO/TS 16949:2002 & manufacturers of auto parts O,e all types of levers, joints, crank shaft, Plate Bearing set, Silent Bush, Brake Pedals,Pinch Bolt for M/s T.V.S. Motor, Hero Honda, Yamaha, Hero Majestic, Heema Engineering, Gernal Motors Ltd.
WORK PROFILE:-
oProcess monitoring regular basics.
oFollow & maintaining the quality as per ISO TS 16949:2002 Std. and Solve the technical problem of shop floor relative to Quality
oProcess improvement by using the Quality Tools.
oInvolvement in new develop product.
oLay out inspection of all components & maintain their record.
oTo give timely and proper feed back to quality head for corrective & preventive action.
oDaily analysis on rejection & rework
oTo maintain the 5”S”.
ENGINEER– QUALITY (March 2001 to Aug.2004) M/s SUPER TRACTORS IND.PVT LTD, LUDHIANA,PUNJAB
COMPANY PROFILE:-
M/S Super Tractor Ind. manufacturers of tractors Parts All types of Balls,Top linkes, Linchpin and Draw bars for M/S King exports and Punjab tractors Ltd.
WORK PROFILE:-
oMonitoring incoming, in process and final inspection.
oSolve the technical problem of shop floor relative to Quality
oProcess improvement by using the Quality Tools.
oLay out inspection of all components & maintain their record.
oDaily analysis on rejection and rework
IT SKILLS and TRAININGS ATTENDED
oOperating Systems : Windows 7, 10
oSoftware Packages : SAP, Microsoft office, ERP (Terms) and AUTO CAD 2010
o45 Days workshop practice from E.S.T.C Nainital (Uttarakhand)
oStatistical Process Control (SPC)
oProblem Solving Techniques
oTraining on TPM, ISO/TS16949:2009, 7 QC Tools
Qualified ISO/TS16949:2009 Auditor certificate and Lean Six Sigma Black Belt.
Date….. (Pushpendra Singh)
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