Manufacturing Operations Cnc Programmer

HIMANSHU D. PANCHAL (CANADIAN CITIZEN)

Mobile Number : +1-647-***-****

Residential Address : 85, Millstone Drive, Brampton, Ontario, L6Y4P5, CANADA. Email ID : ********.*******.**.****@*****.***

I am a Dynamic and Ambitious CNC Programmer with nearly 21 Years of experience in Manufacturing Operations/ CNC/VMC Programming/ Design Engineering / 3D Modelling / 2D Mechanical Drafting / preferably in the Service and Manufacturing industry.

A competent professional with nearly 21 years of working experience in: Design Engineering 3D Modelling/2D Mechanical Drafting Creating & maintaining Job records Manufacturing Operations CNC/VMC Programming Tool Room Operations Team Management Vendor Co-ordination Preparing annual Job records

Strong abilities in using engineered drawings and 3D solid models to determine the sequence of operations and routing of parts to be machined

Selecting appropriate tools and processes and machines/equipments for the given tasks

Proven track record of creating CNC Programs for various type of materials like alloy steels,stainless steels,Aermet, Titanium, Aluminium Bronze, designs, layouts & drawings and thereby assessing the detail requirements and enhancing the same with creative thinking

Creating Setup sheets and other instructions to accompany with programs for the shop floor

Generating and editing G-Code CNC Programs using CATIA V5, MasterCAM for a variety of different machines such as Vertical Milling, Horizontal Milling and Lathes with Live Centres

Maintaining the existing programs data and library of tools and making edits to existing programs to be inline with the updated revision on the drawing or to improve process efficiency

Working collaboratively with machinists to assist on the machine shop including providing support during running first offs and then receive feedback open mindedly to improve processes

Actively take part in the Lien events to improve process by cutting the cycle time thus achieving cost savings

Strong Team Work Co-ordination skills and a helpful person that gets along well with Team mates CNC Programmer January 2019 – March 2025

Collins Aerospace

Oakville, Ontario, Canada

Responsibilities:

Create CNC Programs (G & M Codes) for CNC Lathe Machines (with/without live tooling), Gundrills, Millturns using CATIA V5 R31 and Verify the programs using VERICUT 9.3.2 and use Zoller TMS to import tools for simulation and create 3D Models in CATIA as and when required

Work together with Tooling Specialists and Manufacturing Engineering Specialists on continuous improvement by optimizing programs to reduce machining time thus generating cost savings for each part

Create setup sheets and instructions for machinists that includes a Complete Program Package

Update Programming Master Plan Task List using Share Point Working System to share tasks progress

Co-ordinate with Methods Engineers and Tool Designers and review the design to improve machinability

Support all Machine Andons to ensure the production keeps going including manually editing G & M Codes

Be present and work with machinists to make CNC Programs more efficient especially after first offs

Check the tooling availability on the machine shop before releasing the CNC Program on floor to avoid ordering new tools thus achieving cost savings

Work with the tooling vendors to optimize existing cutting parameters as a part of continuous improvement

Update the existing CAD CAM File folder system to maintain all the CAD CAM Data

Successfully completed one week’s training each on GD & T Fundamentals and Probing Summary of Qualifications

Professional Experience

HIMANSHU D. PANCHAL

Demonstrated an overall positive attitude; support and speak well of other personnel; be a mentor and advocate of quality, productivity and excellent performance. CNC Programmer / Manufacturing Engineer October 2018 – December 2018 Canadian Babbit Bearings Ltd,

Brantford, Ontario, Canada

Responsibilities:

Create CNC Programs for Horizontal & Vertical Mill, CNC Lathes using MasterCAM X9 & 2019

Verify old NC Programs and ensure that the codes are correct and as per the revision level of the part being manufactured currently

Work with Technical Advisors and Designers to understand the routing of all re-furbished and new parts to be manufactured

Create Manufacturing Drawings in MasterCAM for Roughing and Semi Finishing of parts and attach it with the work order package

Create Setup Sheets and Program Index Sheets needed for the CNC Machine Shop to setup and execute the programs on CNC Machines

Interpret and check old programs having canned rough turning cycles as and when needed

Create wireframes and 3D Solid / Surface models in MasterCAM

Work on cost efficiency while ordering the tools such as getting quotes from different tool suppliers and comparing them

Work with the technical advisors to adjust the geometry of parts by getting customer approvals to suit the in-house tooling availability

Mechanical CAD CAM Technologist September 2017 – October 2018 DUMUR Industries,

White City, Saskatchewan, Canada

Responsibilities:

Create CNC Programs for Horizontal and Vertical Mill, CNC Lathes with/without Live Tooling using MasterCAM X9 and create CNC Laser Programs by nesting parts using Autodesk Inventor

Generate Setup Sheets with tool list and other setup documents to aid in setting up the jobs for machinists

Verify the CNC Programs by running simulation to ensure that the programs operate and part is machined effectively

Analyze work orders and CAD Blue Prints and perform necessary calculations of Blank Size if needed

Create 3D Solid Models, Part Drawings, Wireframes and Programs using Mastercam and Inventor whenever needed

Maintain the Machining Folder structure and store the proven CNC Programs in the correct path for future references

Modify existing and new post processed NC Codes using G-Code and M-Code knowledge of programming

Collaborate closely with machine shop floor and Production Control department to provide drawing/CNC Program support/clarifications and amendments; Assist with document requests, including printing stage drawings as needed to ensure that the manufacturing standards are met

Follow established filing and administrative guidelines, processes and procedures for all Dumur and customer drawings; Handle required data entry, documentation and distribution of engineering information

Be aware of schedule constraints; work in a timely and expedient manner while maintaining quality; complete assignments on time and on schedule.

Makes sound decisions based on experience and knowledge but if unsure must refer questions/problems to Team Leader or Supervisor.

HIMANSHU D. PANCHAL

Senior Design Engineer January 2010 – July 2017

Design Support Services India Pvt. Ltd

Mumbai, Maharashtra, INDIA.

Responsibilities:

Generating toolpaths for Castings (Railway crossings) & forging dies on CATIA V5 R20 (RM2 + GSD2 License)

Carrying out the 3D Modelling of:

Aerospace forging parts on CATIA V5 R19,R20, R21 & Unigraphics NX 7.5.0

PETROCHEM (Various Elbow designs) & Nuclear (Pump Casings,Valve Bodies, etc..) parts on CATIA V5 R19,R20

Developing 3D Forged parts based on client’s finished part drawing on CATIA V5 using client’s standards

Imparting quality training to the employees on CNC/VMC Programming

Conversion of 2D Drawings to 3D Models for the customers within the prescribed quality and time parameters

Generated Technical Guide for all the CAD CAM Jobs to be performed for various clients, thus implementing standardization for each client’s jobs

Created a CATIA V5 Technical Documentation to help the user to improve his/her work quality

Excellent Communication skills as related to CAD/CAM jobs & IT issues with our counterpart (internal clients) based in France

Creating & maintaining Job records using various Microsoft Office tools such as MS Excel & MS Word

Checking and Correcting Final CAD drawings created by co-workers to ascertain the good quality of drawings Senior CNC/VMC Programmer cum Tool Room Engineer June 2007 – December 2009 CAM Tools Pvt. Ltd

Mumbai, Maharashtra, INDIA.

Responsibilities:

Employed Power Mill V9.0.for the CNC Programming of Cavity & Punch Inserts, Electrodes & Full MoldBase

Verified the settings of the job loaded on CNC Machines before the execution of CNC Program (actual machining)

Responsible for the complete Tool Manufacturing right from the understanding of Tool Design to the final assembly of Tool in the Tool Room

Offered sufficient CNC Programs for 24 hours/day for 3 CNC/VMC Machines CNC Programmer May 2004 – May 2007

Ampson Engineering Pvt. Ltd.

Mumbai, Maharashtra, INDIA.

Responsibilities:

Employed MasterCAM for the CNC Programming of Cavity & Punch Inserts, Electrodes & Full MoldBase

Verified the settings of the job loaded on CNC Machines before the execution of CNC Program (actual machining)

Responsible for the complete Tool Manufacturing right from the understanding of Tool Design to the final assembly of Tool in the Tool Room

Offered sufficient CNC Programs for 24 hours/day for 2 CNC/VMC Machines Bachelors of Technology in Mechanical Engineering 2012 - 2015 Karnataka State Open University, Mysore, INDIA

Post Diploma in Computer Aided Design/Computer Aided Manufacturing 2005 - 2006 Fr. Agnel Polytechnic, Mumbai, INDIA

College Diploma in Mechanical Engineering Technology 2000 - 2004 Shri Bhaghubhai Mafatlal Polytechnic, Mumbai, INDIA.

(Equivalent to a Canadian Diploma of 2 years in Mechanical Engineering Technology as determined by World Education Services, Toronto, Ontario, Canada)

Academics

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