Machine Maintenance Plant

Table of Contents

PERSONAL INFORMATION *

PROFESSIONAL SUMMARY 2

EDUCATION & QUALIFICATION 3

ADDITIONAL COURSES & QUALIFICATIONS 3

SYSTEMS, SKILLS & COMPETENCIES 4

ACHIEVEMENTS 5

WORK EXPERIENCE 6

REFERENCES 8

REFERENCE CONTACT INFORMATION 9

PERSONAL INFORMATION

NAME: André Nel

ID #: 631**********

Email: ******@*****.***

Cell #: 062-***-****

Drivers License: Code 14

Passport: Valid

Marital Status: Married

Health: Excellent (non-smoker)

Dependents: None

Willing to relocate: Yes

PROFESSIONAL SUMMARY.

What I Bring:

38 Years maintenance experience

16 years hands on practical maintenance

15 Years SAP experience

7 Years’ Supervisory experience

I have a sound knowledge of the following:

Hydraulics, Electrical, Mechanical, Instrumentation skills and composite skills.

I am a Trade tested - Mechanical Artisan,

I am able to demonstrate the use and understanding of power tools such as hydraulic, power torque and diagnostic tools.

As a maintenance planner:

I bring My experience to control the planning effort for maintenance.

I will continuously validate the effectiveness,

I will facilitate any changes where needed and

I will collaborating with the maintenance team.

I draw on a solid technical background which is strongly complimented by professional planning and organizing skills.

I have working knowledge of industrial safety practices / protocols.

I am trained and have experience on:

Fitting and Turning

Machine Maintenance

Fixed Plant maintenance

Mobile Plant Maintenance

Interpreting drawings, measuring equipment and documentation.

Inspecting components

Knowledge of all relevant legislations

Strong understanding and ability to work cross culturally with solid communication skills

Prepare accurate records and reports

Familiar with occupational health and safety programs

Knowledge of all relevant legislation-

I have the ability to work cross culturally with solid communication skills

I can prepare accurate reports.

I am familiar with occupational health and safety programs.

Supervisory:

Services delivered at an operational level with respect to the process adherence,service, quality, safety standards and performance ensured.

Assigned staff were supervised, led and coordinated and a positive and effective working relationship was established and maintained

Communication skills development, competencies and training actions are managed including safety related (Safety walks and talks)

Compliance with company standards across the dedicated site and processes, procedures and tools implemented continuously

Ensures obeying regional laws and regulations

Resources were allocated and made available to perform dedicated work orders

Daily management of dedicated staff and resolve issues with external service providers, customers and internal stakeholders

Implement defined function specific processes, procedures and tools (S.M.P’s

Monitored technician's performance and task execution to ensure effective cost control

Approved work performed and technician timesheets

Processed technician requests for planned absence

Managed service crew composition (medium / long term)

Monitored and track site performance and continuously improvement

Performed inductions for contractors

Approved working hours of the technicians and sub-contractors’ weekly timesheets

Monthly reporting/people data

Provided 1st level technical support to the technicians

Completed reports and paperwork as required by Management

EDUCATION & QUALIFICATION

COURSE: N1

Institution - Kempton Technical College

Year Passed: 1981

COURSE: N2

Institution - Wingfield Technical College

Year Passed: 1982

COURSE: N3 (Two Subjects)

Institution: Centurion Technical College

Year Passed: 1983

Apprenticeship:

Institution South African Air Force (1982 – 1986)

Year Passed: 1986

Qualified Artisan: Machine Maintenance Fitter (1986)

COURSES & QUALIFICATIONS

SAP PM

SAP PLM 300 - 318

5WHY's

RCA's

RCM

RCMM

Material management

Material Operational planning

Material Resource Planning

Human Resource Planning

Capacity Planning

Time and Attendance

Tribology

Supervisors Training

Legal Liability

Process Plant Training

SYSTEMS, SKILLS & COMPETENCIES

Sap pm

S4 Hanna

Word

Excel

Maintenance Planning

Shutdown Planning

Master Data Cleansing

Cost Control

Budget Management

Problem-solving

Analytic Thinking

Report Writing

Customer Service

Staff Management

Time Management

Interpersonal Skills

Advanced Supervisory skills

Stress management

Leadership skills

Asset care

Kitting

Scheduling

Special Knowledge of:

SAP S4-Hanna

Master Data

Master Data Cleansing- Verification- Migration- UAT – GO Live

LSMW

ETL

DMC

SAP MOP

SAP MRP

IFS PM,

On-Key 5

MS Projects (Advanced)

Prometheus (Scheduling)

MS Dynamic D365

ACHIEVEMENTS

Fitting, Machining, Grinding, Shaping, Milling and Turning

Machine Maintenance

Fixed Plant maintenance

Mobile Plant Maintenance

HME Maintenance

Yellow Metal Plant and White Metal Plant Maintenance

Site Maintenance manager

Shutdown and recommissioning manager

Infrastructure Maintenance

SAP PM, S4 Hana, SAP Fiori, IFS PM, On Key; Ellipse PM

Master Data

I have the ability to:

Able to Adapt to Changing Environments and Take on Extensive Responsibility Achieved Own Goals and Objectives

as well as the ability to frequently lift, push, pull, and carry items

frequently walk, stand, look up/down, balance, stoop, twist, kneel, and bend

constantly grip and manually manipulate, often with repetitive motion

Comfortably and constantly working in confined space

Ability to speak, read, comprehend, and write in English successfully participate in all training courses,

Ability to hear and see, including the ability to perceive depth and distinguish colour

use close range radios

work in demanding physical and inclement weather conditions

Comfortably working remotely or / and as part of a team with limited supervisory interaction

Articulate, Confident, Goal Directed & Results Orientated Individual

Excellent Problem-Solving Abilities,

Excellent Range of Technical skills

Good Communication Skills

Contractor Control

Ensuring That All Required Materials, Permits & Personnel Are Available and On Site, Prior To Scheduling

Prepare All Schedules to Ensure All Work Is Completed Efficiently and Within Budgeted Guidelines

Escalate Issues Requiring Knowledge Regarding the Broader Business Impact of Decisions

Complying with Established Methodologies and

Quality Standards Related To Maintenance While Recommending New or Alternate Approaches

Preparing of Reports, Providing Information to Management and Complete Documentation Related to Maintenance

Managing a Team of Maintenance Personnel

Supervision, of Maintenance, Of Heavy Industrial Fixed Plant, Mobile Equipment, and Heavy Mining Equipment

Frontend Master Data, Functional Locations, Equipment Bill of Materials, Task Lists, Task List BOM’S Standard Operating Procedures, Standard Maintenance Procedures

Work Packs Master Data Maintenance Data Migration Planning and Scheduling Forward Planning Backlog

Maintenance experience on:

Mines,

Process plants.

Oil and Gas

Manufacturing

16 Years hands on maintenance

7 Years Supervisory

14 Years SAP PM

I have a solid Maintenance knowledge of Maintenance; Maintenance Planning and Shutdown Planning for :

Fixed Plant

HME

Trucks

Yellow Fleet

Crushing plant

Mobile Crushing

Screening plant

Dry processing -

Wet processing-

Manufacturing

WORK EXPERIENCE

Tronox

Master Data Migration Analyst

From Sep 2023 Mar 2024

Master Data

Migration Preparation to SAP PM S4 Hana

Master Data Cleansing for Migration

Task lists Cleansing and Updating

System Interrogation

Data Analysis

Interrogate all information.

Equipment Verification

Standard Job Analysis

Standard Task List Analysis

Updating Task Lists

Addition of Safety Message

SMP’s

SOP’s

Updating Standard Task to the latest engineering standards

Updating Bill Of Materials

Senior Maintenance Planner

Anglo American-Kumba-Sishen

May 2022 to Oct 2023

Master Data

Maintenance Plans

Task lists

BOM’s

System Interrogation

Data Analysis

Interrogate all information coming back from the field, to ensure accurate reports.

SMP’s-SOP’s

PRT, s

Heavy Mobile Ultra Class Equipment

Site audits and maintenance assessments

Capability Analysis

Condition monitoring plan and KPIs identification.

Preventative systems and processes guidance

Equipment hierarchy development.

Equipment criticality analysis.

Functional failure analysis

Root cause Analysis

Appropriate corrective actions

Implementation of plan’s

Implementation of KPI’s

Using Reliability Centered maintenance (RCM) methodology

Using Root cause Analysis (RCA) methodology

Maintenance System Management

Planned maintenance scheduling and job card management

Document control

Maintenance planning

Maintain the Equipment Register

Produce, review and deliver Service Plans to ensure maintenance KPI’s are met.

Analyze maintenance data & adjust maintenance plans accordingly.

Job Cards

Creation

Distribution

Capturing / scanning

Month-end reports

Scheduling

Quality task scheduling

Safety task scheduling

External service provider scheduling

Inventory Control

Material usage

Stock list

Replenishment

Receipt of goods

Booking parts into stores

Review all documents changes

Update document register

Senior Maintenance Planner and Planning Supervisor

ERG-Africa

July 2021 to Feb 2022

Developing maintenance schedules and work orders.

Coordinating and scheduling of effective maintenance activities for all equipment within division and ensure that all work is carried out according to plan.

Ensuring that all maintenance work complies with safety regulations and company policies.

Maintaining accurate records of maintenance performed, equipment condition, and maintenance costs.

Good record keeping for Supporting data-driven decision-making

Record keeping of component change out programs.

History records on component failures to Identify and address issues before they impact productivity or safety.

Liaison for engineering and operation teams to plan and implement equipment planned maintenance and unplanned maintenance as well as OEM improvements / campaigns.

Liaise and plan with Supply Chain to procure necessary supplies, consumables and equipment.

Develop and maintain a spare parts inventory together with Engineering team and Supply Chain.

Working closely with Supply Chain, vendors and contractors as needed.

Participating in the development and implementation of SOP’s, maintenance policies, procedures, and best practices.

Analyze equipment downtime and identify opportunities for improvement

Monitor maintenance costs and identify opportunities for cost reduction

Participate in the development of capital projects to improve equipment reliability and performance.

Assist and support maintenance manager

Maintain records and files essential to maintenance management

Budgets input

Projects – i.e.: Legal lifting. Break test schedules legal

Fleet register update and compliance

WO compliance

System Compilation and Master Data

SHE- SMP’s - SOP’s- Risk analysis

Maintenance Planning

Compilation of Maintenance Schedule

Printing and Collating of Job Cards

Handing out of Job Cards and Collecting

Data Capturing

Confirmation’s

Closing

Filing

Cost Analysis

Cost Center

Budget Control

Cash Conservation

Maintenance Operation and Control

Forward Planning

Backlog Management

Inventory Management-stock control-(Min-Max)

Critical Spares Management

Maintenance Reporting

Pm Compliance-Legal Compliance-Availability-Utilization-Downtime-Maintainability-Reliability

Maintenance Strategy

Planned Maintenance Meetings

Using OEM recommendations, current operation conditions, loading and throughput, decision can be made on the service strategy to adopt for a specific machine

Data Management

Master Data Management

Maintenance Plans

Task lists

BOM’s

Asset Tree

Asset Tree Type

System Interrogation

Data Analysis

Interrogate all information coming back from the field, to ensure accurate reports

Maintenance System Management

Planned maintenance scheduling and job card management

Document control

Maintenance planning

Maintain the Equipment Register

Produce, review and deliver Service Plans to ensure maintenance KPI’s are met.

Analyze maintenance data

adjust maintenance plans accordingly.

Job Cards

Creation

Distribution

Capturing / scanning

Month-end reports

Scheduling

Review all documents changes

Update document register

Senior Maintenance Planner

Modikwa Platinum

Feb 2020 to Sep 2020

Master Data Maintenance

SHE-SMP’s-SOP’s-Risk analysis

Maintenance Planning

Compilation of Maintenance Schedule

Printing and Collating of Job Cards

Handing out of Job Cards and Collecting

Data Capturing

Confirmation

Closing

Filing

Cost Analysis

Cost Center

Budget Control

Cash Conservation

Epiroc Consumption Meeting

Technical Buyer-Production Spares-LHD, s

Maintenance Operation and Control

Forward Planning

Backlog Management

Supplier liaison

Quotations

Spares ordering

Expediting

Inventory Management-stock control-(Min-Max)

Monthly Stock Take

Critical Spares Management

Tyre Management

Fuel Management

Oil Management

Maintenance Reporting

Pm Compliance-Legal Compliance-Availability-Utilization-Downtime-Maintainability-Reliability

Maintenance Strategy

Planned Maintenance Meetings

Using OEM recommendations, current operation conditions, loading and throughput, decision can be made on the service strategy to adopt for a specific machine.

Maintenance Plans

Task lists

BOM’s

Asset Tree

Asset Tree Type

System Interrogation

Interrogate all information coming back from the field, to ensure accurate reports.

Compile all Legal Files of all self Propelled Vehicles

Brake Tests

Illumination test

Boyco Testing

Radio's

Maintenance System Management

Planned maintenance scheduling

job card management

Document control

Maintenance planning

Maintain the Equipment Register

Produce, review and deliver Service Plans to ensure maintenance KPI’s are met.

Analyze maintenance data

adjust maintenance plans accordingly.

Job Cards

Creation

Distribution

Capturing / scanning

Month-end reports

Scheduling

Review all documents changes

Update document register

Additional Employment Information:

Company PFG

Manufacturing

Float Glass

Position

Senior Asset Care and Maintenance Planner

Period

May2019 to Dec2019

Gold

Mining

Senior CMMS Implementation (IFS PM -EAM)

Company:

Resolute Mining

Period:

Aug2018 To Nov2018

Oil

And Gas: Shell Petroleum

Name

Of Employer: Aurex Constructors

Position:

Maintenance Manager

Duration

Aug2017 to July2018

Mining

&Processing: Platinum Mining

Name

Of Employer: Lonmin

Position:

Senior Maintenance Planner

Duration:

Feb2017 to Sept2017

Mining

&Processing: Gold Mining

Name

Of Employer: Ma’Aaden Gold

Position:

Senior Maintenance Planner

Duration:

June2016toAug2016

Manufacturing

MineralProcessingTechnology

Name

Of Employer:Outotec

Position:

CSO FieldServiceTechnician

Duration

December2015toMay2016

Mining :

Copper

Name

Of Employer: Tiger Resources

Position:

Senior Maintenance Planner - IFS PM - EAM Implementation to go live

Duration

December2013 to Feb2015

Mining&

Processing:Gold

Name

Of Employer:Anglo Gold Ashanti

Position:

Senior Maintenance Planner

Duration:

Feb2013toNov2013

Name

Of Employer: MSS-Australia-BHP;RioTinto;Fortescue

Position:

SAP Specialist

Period

Of Employment:Jan2011–Feb2013

Name

Of Employer: PASS–Anglo Gold Ashanti

Position:

Maintenance Business Consultant

Period

Of Employment:Dec2010–Jan2011

Mining

&Processing:Copper

Name

Of Employer:FLSmidth-Zambia

Position:

Maintenance Planning Supervisor

Period

Of Employment:June2010–Nov2010

Mining

&Manufacturing:Cement,Sand,and Aggregates

Name

Of Employer:Exxaro

Position:

SAP PM Master Data

Period

Of Employment:Jan2009–May2009

Mining

&Processing: Platinum

Name

Of Employer: Anglo Platinum-Mogalakwena

Position:

Senior Asset Care Coordinator and Master Data

Period

ofEmploymentJan2007–Jan2009

Mining

&Processing: Platinum

Name

Of Employer: Anglo Platinum–Polokwane smelter

Position:

Senior Maintenance Fitter

Period

ofEmploymentJan2001–Jan2007

Mining

&Processing: Platinum

Employer: Lonmin

Position: Senior

Asset Care and MasterData

Period

Of EmploymentFeb2007–Nov2007

Name

Of Employer: Lariat Technologies-

Position:

Maintenance Business Consultant

Period

ofEmploymentJun1999–Dec2000

Name

Of Employer PPC Cement

Position: Engineering

Supervisor

Period

Of Employment: July2009-May2010

Reason

For Leaving: Retrenched

Mining

&Processing: Coal

Name

Of Employer Lubritene

Position: Field

Service Technician

Period

Of Employment Jan1998 – May1999

Name

Of Employer: Eskom

Position: Turbine

Mechanical Maintenance Fitter

Period

Of Employment Dec1993–Dec1997

Manufacturing: Rubber

Products

Name

Of Employer: Firestone Tires

Position: Maintenance

Technician

Period

Of Employment OCT1991–Nov1993

Mining

&Processing: Gold

Name

Of Employer: Winkelhaak Gold Mine

Position: Maintenance

Fitter/ Winding Engine Driver

Period

Of Employment Nov1988 – SEP1991

Mining

&Processing: Gold

Name

Of Employer: ERPM Gold Mine

Position: Maintenance

Fitter / Winding Engine Driver

Period

Of Employment Nov1986–Oct1988

Trade

School Air Force Academy

Name

Of Employer: South African Airforce

Position:

Apprentice

Maintenance Fitter

Qualified Maintenance fitter

Period

Of Employment Jan1982–Oct1986

REFERENCE CONTACT INFORMATION

Ryno Smit Engineer,SPIE NL; ****.******@*****.***;

Willy Lubbe Anglo American (Kumba Iron Ore)

Giel Paulson, Project Manager, Redpath Mining, +27-83-409-**** ****.*******@*************.***

Nelson Broden, Manager, Pragma, ******.******@***********.***

Richard Appenah, Manager, Aurex Constructors, +27-83-409-**** *******.*******@**********.***

Ernie Else, Mechanical Forman, DRA Operations, Saudi Arabia, Tel +278********,

******.****@*****.***

Jacques Harrison- Snr CSO Technician- Outotec- Centurion- South Africa- Tel: Mob: +277********- *******.********@*******.***

Clive van der Westhuizen- Engineering Manager- AngloGold Ashanti- Tel: Mob: +27-82-462-****

Aaron White - MSS- Australia

CURRICULUM VITAE OF

Andre Nel

Contact this candidate