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REJI KOSHY SENIOR E N G I N E E R / M A N A G E R ( P r o j e c t, P r o c e s s,
Q u a l i t y, M a n u f a c t u r i n g, S u p p l y C h a i n o r O p e r a t i o n s )
214-***-**** **********@*****.*** LinkedIn.com/in/reji-koshy Enterprising leader guiding businesses through the hypercompetitive marketplace to realize their operational goals for growth, market presence, and sustainable profitability. Practice lean manufacturing operations, project management, and quality assurance, leading from startup to full production capacity. Experienced in instituting the processes and controls needed to yield impressive results in both top-line and bottom-line efficiencies. Communicate seamlessly across all areas of the company, combining analytical knowledge, leadership abilities, and relationship-building skills to engage stakeholders at all levels and enable data-driven decision-making. Core Expertise
Operations Management
Strategic Planning
Continuous Improvement
Waste Reduction
Cost Reduction
Manufacturing Engineering
CFAR
FMEA
Customer Returns
Quality Engineering
CCAR
Project Management
ISO 9001
Lean Six Sigma
Kaizen (CI)
Problem Solving
IATF Audits
Supplier Management
Process Engineering
SPC
8D
Yield Improvement
Lean Manufacturing
Training and Development
Reliability
ISO Audits
Factory Audits
Professional Experience
SENIOR QUALITY ENGINEER TOWER SEMICONDUCTOR – San Antonio, TX Sep 2022 - Present Market leader in RF solutions
Customer quality lead managing returns, CCARs (Customer Corrective Action Reports using 8D methodology)
Managing Fab SPC Steering Team for meeting or exceeding the site SPC health indices goals
Training other engineers for quality systems such as Change Control System, Event Learning System, SPC System, etc.
Managing Ongoing and NPI Reliability monitoring for key and emerging technologies SENIOR ENGINEER, PROCESS DEVELOPMENT QORVO – Richardson, TX Dec 2016 – Sep 2022 Market leader in RF solutions
Implemented major cost reduction and cycle time projects resulting approximately $4M annual cost savings
Sustaining key semiconductor processes for the fab
Training operators and other engineers for BKMs and CI
Implemented SPC for major semiconductor processes
Developed critical semiconductor plasma Ion Mill processes
Executed trade secret project for the company
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PROJECT MANAGER, PROCESS ENGINEERING ASSURANT – Lewisville, TX Dec 2015 – Dec 2016 Offers a high-performing order fulfillment process for Telecommunication companies such as T-Mobile and Verizon
Streamlined the mobile device assembly processes for maximizing throughput by redesigning the assembly layout
Balanced assembly lines for maximizing efficiency
Documented the standard work processes and trained operators across all shifts
All of the above projects combined yielded > 30% production PLANT LEAD ENGINEER, PROCESS ENGINEERING PARKER HANNIFIN – Mansfield, TX Apr 2014 – Dec 2015 Leading manufacturer of motion and control technologies
Managed plant materials lab
Managed productization for new products from R&D
Managed process engineering sustaining activities for the plant
Lead audits as a preparation for customer audits and follow-up and closed open audit actions
Trained manufacturing operators and technicians for new processes LEAD PROCESS ENGINEER, PROCESS ENGINEERING FLEXTRONICS – AUSTIN, TX Oct 2013 – Apr 2014 Global leader in design, manufacturing, distribution, and after-market services
Lead audits as a preparation for customer audits and follow-up and closed open audit actions
Trained manufacturing operators and technicians for new processes DIRECTOR-OPERATIONS GENESIS LED SOLUTIONS – Plano, TX Aug 2010 – Oct 2013 A technology and engineering company that pioneered a one-step universal ‘drop-in’ LED module that can be utilized for any fluorescent fixture.
Co-led the company through the startup and growth phase, raising initial investment capital and negotiating debt financing to accommodate incremental growth based on a portfolio of 45+ UL certified lighting products
Lead daily operations to achieve revenue goals, overseen infrastructure management, product development, IP development, personnel management, marketing, and sales
Successfully established the company as a market leader, quickly penetrating the spatial lighting market with several Fortune 500 clients and a growing client base across multiple sectors, ultimately receiving merger/acquisition offers
Realized positive sales figures YoY beginning in 2010, growing a sustainable sales pipeline to $5 -6M EARLY CAREER HISTORY
Senior Manufacturing/Process Engineer Cytec (now Solvay) – Greenville, TX (Sep 2007 – Aug 2010) Process Engineer Texas Instruments Inc – Dallas, TX (June 1999 – Sep 2007) Education
Master of Science in MFG Systems Management Southern Methodist University, Dallas, TX Bachelor of Technology in Mechanical Engineering NIT, Kozhikode, India IATF lead auditor and Six Sigma Green Belf certified Technical Skills
Microsoft Office MS Project Visio StoryLine360 Spotfire Process Works E2-shoptec (ERP), BaaN & SMS (TI) and various inline tool monitoring systems such as TIMS (TI) and EES