FRANK B. SERAFINI
GLOBAL LEADER IN MATERIALS SCIENCE, OPERATIONS EXCELLENCE, AND ENGINEERING
Dual Citizenship (EU & USA)
Key Competencies
• Materials Science: Innovations in metallurgy, ceramics, polymers, composites, tribology, and advanced fabrication.
• Operational Excellence: Lean Six Sigma Master Black Belt (LSS MBB), PMP, SAFe/Agile, Scrum Master certified.
• Project Management: Expertise in Total Productive Maintenance, Kaizen, Kanban, Pull Systems, and standard work.
• Advanced Analysis: Hands-on experience with SEM, EDAX, metallograph, mechanical testing, electrochemical evaluations.
• Supply Chain Mastery: SCOR model expertise—Plan, Source, Make, Deliver, Return, Enable.
• Industry 4.0 Advocate: Implementation of interconnected systems for operational efficiency and decision decentralization.
EDUCATION
• Master’s Degree in Materials Manufacturing Engineering & Economics
• BSc in Economics and Ceramic/Nuclear Engineering, University of Washington, USA CERTIFICATIONS & MEMBERSHIPS
• PMI Project Management Professional (PMP)
• Lean Six Sigma Master Black Belt (LSS MBB)
• Certified Agile Scrum Master
• Society of Six Sigma Professionals
• Advanced training in Total Reliability, Regulatory Compliance, and Equipment Maintenance PROFESSIONAL SUMMARY
Senior executive with 25+ years of success in process management, equipment reliability, and risk mitigation across manufacturing, finance, and multi-billion-dollar projects. Recognized globally as a leader in aging equipment reliability and materials innovation, with expertise in SEM, mechanical testing, and NDE.
• Core Focus Areas: Reducing costs, accelerating schedules, increasing plant efficiency, and minimizing downtime.
• Technical Specializations: Cemented carbides for wear surfaces, advancements in intermetallic phases, high-entropy alloys, and extreme tribological applications.
• Leadership: International coach for facility improvement; developed visual dashboards for safety, quality, speed, and risk monitoring.
EXPERIENCE
GLOBAL QUALITY ADVISOR (NPI, Energy & Utilities)
Shell, EY, Contract, PG&E Kuwait, Dubai, Oman, Egypt, USA (2011–Present)
• Advised national energy companies, reducing non-operating assets by 40% and downtime by 20%.
• Transformed Soviet-era institutions into modern corporations through QA/QC audits and Lean improvements.
• Industry 4.0 leader: implemented interconnected systems to enhance decision-making and operational transparency.
• Designed and implemented supply chain assurance systems (SCOR Model). OPERATIONS DIRECTOR – LEAN BUSINESS TRANSFORMATION United Nations Mission in Sudan Juba & Khartoum (2010–2011)
• Directed national infrastructure projects, mitigating waste in project controls for international workforce management.
• Designed PMO for transition from reconstruction to commerce, including contractor selection and Lean systems. LEAN DIGITAL TRANSFORMATION LEAD
US Department of Defense Pentagon, Saudi Arabia, Kuwait (2006–2010)
• Reduced overhead by 28% through digitization and automation of operations.
• Built predictive models for budgeting and streamlined HR and payment systems, including wounded-warrior pay.
• Accelerated Hellfire Missile adaptation by 70%, reducing repair downtime by 60%. CFO & DIRECTOR – LEAN WMD PROJECTS
US Department of State Baghdad (2005–2006)
• Managed $800 billion US Oil & Gas reconstruction mission, merging multiple systems for operational efficiency.
• Designed finance and manpower planning strategies, improving project outcomes for 144,000 personnel. SVP – HR OUTSOURCING & INFRASTRUCTURE OPERATIONS
Bank of America Charlotte, NYC (2002–2005)
• Led integration of Fleet Bank’s HR and IT operations for 170,000 associates, saving $350 million.
• Built compliance programs, reducing penalties by $150 million annually.
• Designed workforce hiring and motivation systems. MULTI-SITE P&L MANAGER
GE / Black & Veatch Kuwait, Atlanta (1997–2002)
• Managed $3 billion portfolio of 55 production sites, generating $300 million in annual sales.
• Achieved OSHA VPP status for all facilities and saved $130 million through Lean Six Sigma projects. PROJECT MANAGER
Exxon Bahrain, London, Houston (1991–1997)
• Managed 27 energy facilities; improved critical equipment reliability and reduced plant outages.
• Published numerous articles in NACE and collaborated on materials advancements with Shell in Holland. TECHNICAL & RESEARCH EXPERTISE
• Materials & Fabrication: Specifications for metallurgical, ceramic, polymer, and composite characteristics.
• Equipment Standards: Expertise in ASME, ANSI, ASNT, and related codes for pressure vessels, piping, and welding.
• Risk-Based Inspection: HAZOP, PFMEA, and reliability analysis of critical systems for MTBF and MTTR improvements.
NOTABLE ACHIEVEMENTS
• Received OSHA VPP Star for site safety programs.
• Created Industry 4.0 visual dashboards for operational efficiency.
• Published advancements in cemented carbides and high-entropy alloys.