Control Systems Assistant Engineer

KAKI BABU

Address: Hyderabad, India

Contact: +** – 950-***-**** Email: **********@*****.***

LinkedIn: https://linkedin.com/in/kaki-babu-14ab84a4 Sex: Male Date of Birth: 18th May 1977 Nationality: Indian PROFILE SUMMARY

• Highly skilled Assistant Engineer with over 17 years of experience in the automotive industry, specializing in advanced vehicle technologies and emissions control systems.

• Demonstrated strong proficiency in integrating and managing cutting-edge diagnostic tools and emissions technologies, such as BS 6.2 emission engine technology, Advanced Onboard Diagnostic

(OBD-2) systems, and selective catalytic reduction (SCR) and diesel particulate filter (DPF) systems.

• Expert in optimizing maintenance schedules, ensuring operational safety, and enhancing the functionality of a diverse fleet with the latest in programmed fuel injection systems and sensor monitoring techniques.

• Committed to continuous professional development and technological innovation to drive efficiency, productivity, and compliance in automotive maintenance and repair operations.

• A proven leader in workshop management, vehicle diagnostics, and fleet services, equipped to address and adapt to the evolving demands of the automotive sector. WORK EXPERIENCE

Sep 2007 – Present Universal Travels – Hyderabad, Telangana, India Deputy Engineer

• Workshop Operations Management: Supervised and managed daily operations of the transport workshop, ensuring optimal functionality of heavy and light vehicles, two-wheelers, tractors, and excavators

• Preventive & Periodic Maintenance: Developed and implemented maintenance schedules to enhance vehicle longevity and minimize downtime

• Vehicle Inspection & Diagnostics: Conducted pre- and post-repair inspections, diagnosing complex mechanical, electrical, and structural issues in a fleet of over 200+ vehicles

• Team Supervision & Training: Led a team of technicians and mechanics, providing technical guidance, conducting training sessions, and ensuring adherence to safety protocols

• Accident & Insurance Handling: Assessed accident vehicles, coordinated with insurance surveyors for claims processing, and provided awareness sessions on accident prevention and financial impact

• Procurement & Inventory Management: Managed procurement of spare parts, monitored inventory levels, and ensured cost-effective sourcing of materials in coordination with the store and purchase departments

• Fuel Efficiency Monitoring: Analyzed fuel consumption data, implemented strategies to optimize mileage, and provided training to drivers for efficient fuel usage

• Regulatory Compliance & Certifications: Ensured all vehicles met regulatory standards, facilitated vehicle fitness inspections, and maintained compliance with local transport authority regulations

• Vendor & Manufacturer Coordination: Liaised with authorized service centers and vehicle manufacturers for technical support, warranty claims, and repair follow-ups

• Reporting & Documentation: Prepared and maintained detailed maintenance records, MIS reports, and daily/monthly workshop performance data for management review

• Recruitment & Staff Management: Conducted interviews and selected skilled technical staff, including drivers, mechanics, and workshop personnel, to maintain operational efficiency

• Safety & Quality Assurance: Enforced safety measures, ensured adherence to workshop best practices and implemented continuous improvement strategies to enhance service quality

• Body Shop & Fabrication Oversight: Directed comprehensive body shop operations including: o Employed acetylene gas welding to correct deformities caused by accidents o Repaired and joined aluminum, copper, silver nickel alloys, and stainless-steel components, vital for vehicle radiators, engines, gearboxes, and special vehicle accessories o Performed structural welding for bus bodies using arc and TIG welding techniques and conducted chassis welding with composite metals using specialized electrodes o Handled welding for excavators, caterpillar loaders, booms, buckets, and other heavy equipment

o Conducted studies on materials to ensure optimal welding conditions and results o Executed tin, copper, and zinc joining processes o Managed all types of vehicle seat works

o Oversaw the application of 2K paints, PU paints, polishing, enamel paints, and epoxy coatings.

• Technological Adaptation and Innovation:

o Led the integration of BS 6.2 emission engine technology to comply with latest environmental regulations.

o Implemented and managed Advanced Onboard Diagnostic (OBD-2) systems to enhance vehicle diagnostics and troubleshooting capabilities. o Oversaw the adoption of technologies for emission control, including selective catalytic reduction (SCR) and diesel particulate filter (DPF) systems, to meet stringent emission standards.

o Upgraded the workshop's capabilities with programmed fuel injection systems, improving fuel efficiency and engine performance.

o Developed protocols for comprehensive sensor monitoring, enhancing predictive maintenance and reducing unexpected downtimes.

ACHIEVEMENTS

• Successfully managed the operations of a transport workshop/garage, handling a diverse fleet of 393+ vehicles, including 81 heavy vehicles, 136 light/medium vehicles, 176 two-wheelers, multiple tractors, and excavators from leading global manufacturers

• Implemented efficient maintenance strategies, reducing vehicle downtime and enhancing overall fleet performance

• Led preventive and periodic maintenance for high-end luxury cars such as BMW, Mercedes-Benz, Audi, Rolls-Royce, and commercial vehicles like Ashok Leyland, Tata, Eicher, and Swaraj Mazda to ensure optimal functionality

• Oversaw repair and servicing of mobile restrooms and makeup vans, ensuring uninterrupted operations for film production and hospitality services

• Established and maintained a fully-equipped automobile workshop, integrating mechanical repairs, bodywork, upholstery, and fabrication services, optimizing in-house repair capabilities EDUCATION

Jul 2006

Apr 2002

Jun 1995

Bachelor of Technology in Mechanical Engineering Jawaharlal Nehru Technological University, Kakinada, Andhra Pradesh

Diploma in Mechanical Engineering S.M.V.M. Polytechnic, Tanuku, Andhra Pradesh Government Industrial Training Institute – Machinist Govt. I.T.I., Eluru, Andhra Pradesh ACADEMIC PROJECTS

Design of Horton Sphere (B.Tech)

Godavari Fertilizer and Chemicals Ltd., Kakinada, Andhra Pradesh

• Designed a storage solution for ammonia used in fertilizer production, emphasizing safety, efficiency, and sustainability

Study of Cold Storage (Diploma)

Market Yard, Tadepalligudem, Andhra Pradesh

• Conducted a comprehensive study on cold storage systems used for the preservation of agricultural products, optimizing storage conditions for various commodities SKILL SET

Fleet Management Automobile Maintenance & Repair Preventive & Predictive Maintenance Advanced Onboard Diagnostic (OBD-2) Systems Technologies for Emission Control, including SCR and DPF systems BS 6.2 Emission Engine Technology Programmed Fuel Injection Systems Sensor Monitoring Workshop Operations Management Heavy & Light Vehicle Servicing Diagnostic & Troubleshooting Mechanical & Electrical Repairs Accident Assessment & Insurance Claims Inventory & Spare Parts Management Vendor Coordination & Procurement Fabrication & Bodyshop Repairs Team Leadership & Training Safety & Compliance Management Cost Optimization & Budget Control Luxury & Commercial Vehicle Servicing PERSONAL SKILLS

Language(s) UNDERSTANDING SPEAKING WRITING

Listening Reading Spoken in Interaction Spoken in Production English C2 C2 C2 C2 C2

Hindi C2 C2 C2 C2 C2

German A1 A1 A1 A1 A1

Levels: A1/A2: Basic User B1/B2: Independent User C1/C2: Proficient User

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