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Design Engineer Technical Support

Location:
Louisville, KY
Posted:
May 15, 2025

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Resume:

SUDHAKER RAO VELDHI

**** *****’s Creek Drive mobile: 502-***-****

Louisville, KY 40241 **********@*****.***

Summary

Engineering professional with experience in consumer Goods, Industrial equipment, aviation, and Transportation sectors product and or systems. Excellent experience in managing complete product life cycle. Varied experience in PLM tools like WINDCHILL, INTRALINK, PDM link, Oracle Edwards, and design tools PTC CREO, SOLIDWORKS, INVENTOR.

Worked on projects for BOEING, GE, UTC, UTC Aerospace, LOCKHEED MARTIN, and STANLEY BLACK & DECKOR

Education

BS, Mechanical Engineering,

US CITIZEN, Six Sigma Green Belt Certified,

DOD secret clearance: Active

BAE sterling heights, Michigan (ACRO) NOV2024-PRESENT

Senior Mechanical Design Engineer

Design of MFC Parts and BOM structure

Create Design Document

Create parts, Assemblies, and drawings by using PTC CREO 9.0

Geometric Dimensioning and Tolerances (GD&T)

Tolerance stack-up and Gap analysis

Support in Production Engineering problem solving

Development of 3D models of machined components

Creation/release of 2D engineering drawings

Technical support to program suppliers for procured components.

Create CR, CN, IER Documents

Support Product life cycle management, and release process

Windchill 11.1 management, BOM management

PTC CREO 7.0 application in product design and development activities

Raytheon/v2x Indianapolis, IN (VOLT) MARCH2023-OCT2024

Senior Mechanical Design Engineer

Design of Parts and BOM structure

Create Design Document, Gear parts

Create parts, Assemblies, and drawings by using PTC CREO 9.0

Geometric Dimensioning and Tolerances (GD&T)

Tolerance stack-up and Gap analysis

Support in Production Engineering problem solving.

Development of 3D models of machined components

Creation/release of 2D engineering drawings

Technical support to program suppliers for procured components.

Create CR, CN, IER Documents

Support Product life cycle management, and release process.

Windchill 11.1 management, BOM management

PTC CREO 7.0 application in product design and development activities

Lockheed Martin, Dallas (JSG Inc.) SEPT2021-FEB2023

Senior Mechanical Design Engineer

Design of MFC Parts and BOM structure

Create Design Document

Create parts, Assemblies, and drawings by using PTC CREO 7.0

Geometric Dimensioning and Tolerances (GD&T)

Tolerance stack-up and Gap analysis

Support in Production Engineering problem solving

Development of 3D models of machined components

Creation/release of 2D engineering drawings

Technical support to program suppliers for procured components.

Create CR, CN, IER Documents

Support Product life cycle management, and release process

Windchill 11.1 management, BOM management

PTC CREO 7.0 application in product design and development activities

Stanley., Troy, MI (Satyam venture) MAR2021- AUG 2021

Product Design Engineer

Responsible for design of automotive metal fasteners

Responsible for design of plastic parts for auto motive like grommets, push button, clips and plastic fasteners

Design from concept to final product

Cost simulation and cost estimation

Responsible for design of sheet metal parts

Creating BOM structures for different customer specific work orders

Knowledge of JD Edwards tool for complete product data base management which includes product manufacturing process and the cost associated per process.

Knowledge of CREO4.0/wind chill database management

Product life cycle management of parts and assemblies

Responsible for ECR/ECN process for engineering changes

GD&T, Tolerance analysis

LOCKHEED MARTIN (ALL POINTS LLC) DEC 2020 – FEB2021

Huntsville, Alabama

Design Engineer

Responsible for Design of solid model parts and assemblies by using creo4.0

Design assemblies with top-down methodology, Skelton’s and simplified reps

Creates part and assembly drawings, apply GD&T, ASME, ANSYS standards

Creating BOM structures for different customer specific work orders

Design of radiator parts and assemblies

Design of cabin parts and assembly

Product life cycle management of parts and assemblies

CREO4.0, CREO ANALYSIS used for design concept

Familiar with MIL-STD-810 FOR Military and defense

FIVES intralogistics JAN 2020 – NOV2020

Louisville, Kentucky

Design Engineer

Design of solid model parts and assemblies by using creo4.0

Create top-down assemblies with Skelton’s and simplified reps

Creates part and assembly drawings, apply GD&T, ASME, ANSYS standards

Design of sheet metal parts, flat patterns, die and punch designs

Design of gear drives, deflection and bending movement calculations

Design of belt conveyer systems for material handling

Product life cycle management of parts and assemblies

Responsible for BCR/BCN process for engineering changes

ITRON Inc., Owenton, KY AUG 2015- DEC 2019

R&D Product Engineer (gas meters and regulators)

Responsible for developing an industry first static meter

Responsible for design of plastic parts like meter brackets, valve, valve cover

Responsible for Product engineering, design, vendor development (Chinese suppliers), Pre-production build, production build and launch support

Support Manufacturing and quality teams to develop internal product process

Participate in technical reviews, drawing reviews, GD&T reviews, DFM/DFA/DFS process

Knowledge CREO/WINDCHILL database management

Responsible for PCN/PCR process for engineering changes

UTC Aero Space Windsor, Connecticut (Apollo) JAN 2015- JULY 2015

Mechanical Design Engineer:

International space station project: worked on bearing replacement of solar flaps/panels

Reverse engineered the bearing assembly and components, created component assembly, and manufacturing drawings by using creo4.0

Lockheed Martin F-21: Worked on landing gear design changes, Bill of materials, Material changes Created new designs landing gear systems

GENERAL ELECTRIC, Louisville, KY JAN 2011- DEC 2014

Lead Product Engineer

Product Engineer

Responsible for design of sealed system parts and assemblies of Hybrid water heater

Responsible for design of plastic and sheet metal parts

Responsible for design of latch and hinge mechanisms for ovens and dish washer

Extensively used GE standard product development tools, techniques and process like DFSS, DMAIC methodologies, NPI, GD&T, PCTO, DFM/DFA/DFS/DFR, FMEA, PPAP, Fishbone, ECN/ECR systems, CAD tools and PLM.

PTC WINDCHILL/CREO database and software’s used to design parts and assemblies

Patents on glass touch panel, auto fill on refrigerator

MACK-VOLVO Greensboro NC (Paramount) JAN 2009- DEC 2010

Lead Packaging engineer

Design and development of a common engine for Mack and Volvo truck

Design Power train assembly, crank assembly, and cam mechanisms

Active involvement in NPI, and PCTO (product cost takeout) projects

GENERAL ELECTRIC, Louisville, KY JAN 2005-DEC 2008

Product Engineer

Responsible for systems like doors, structure and mechanisms for appliances like Ovens, refrigerators, dishwasher, washer and dryers.

Responsible for design of plastic parts for dishwasher and washer

Responsible for all system level testing and validation

Extensively used GE standard product development tools, techniques and process like DFSS, DMAIC methodologies, NPI, GD&T, PCTO, DFM/DFA/DFS/DFR, FMEA, PPAP, Fishbone, ECN/ECR systems, CAD tools and PLM.

PTC INTRALINK/WILDFIRE database and software’s used in design of parts and assemblies

UTC-OTIS ELEVATORS, Bloomington, IN (CDI Corp) FEB 2001- DEC 2004

Design engineer

Responsible for system design like doors, ceilings, side panels for CAR of belt driven GENSIS elevator

Design of safety systems and governor mechanisms

Responsible for design of plastic and sheet metal parts.

Responsible PCN/PCR process for engineering changes

PTC INTRALINK/PROE database and software’s used in design of parts and assemblies

GENERAL ELECTRIC, Louisville, KY (CDI Corp) AUG 1998-JAN 2001

Design Engineer

Responsible for design of modular sealed systems refrigerators,

Responsible for design of plastic parts for refrigerator doors

Responsible for all system level testing and validation

Extensively used GE standard product development tools, techniques and process like DFSS, DMAIC methodologies, NPI, GD&T, PCTO, DFM/DFA/DFS/DFR, FMEA, PPAP, Fishbone, ECN/ECR systems, CAD tools and PLM.

PTC INTRALINK/WILDFIRE database and software’s used in design of parts and assemblies

Boeing, Everett, Washington (Butler International) MAR1998-AUG1998

Design Engineer-Boeing 747-800

Design of landing gear parts, assemblies and drawings by using PRO/ENGINEER

Top down assembly and using skeletons, simplified reps

GD&T, ASME Y14.5 standards, and documentation process

Extensively used Boeing standard product development tools, techniques and process DCN/DCR systems, CAD tools and PLM.

PTC INTRALINK/ Pro/Engineer database and software’s used in design of parts and assemblies



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