Marko Djuliarso
********@*****.*** 214-***-****
SUMMARY
Results-driven Industrial Engineer with over 20 years of experience in aerospace manufacturing, specializing in mechanical design, process optimization, and testing/validation for complex systems. Spent 14 years at Boeing designing and validating aerospace components (e.g., Boeing 777, 787, NASA SLS, satellites) using CATIA, Lean/Six Sigma, and data analytics (SQL, Python, Power BI), saving $50M and reducing flow times by 50%. Proficient in developing testing procedures, MBOMs, and production plans, with a strong record of leadership and mentoring. Certified Six Sigma Black Belt and PMP, with active security clearance. Adaptable to CAD/CAM tools like NX, eager to drive hypersonic vehicle production.
PROFESSIONAL EXPERIENCE
The Boeing Company
Senior Industrial Engineer El Segundo, CA; Everett, WA; New Orleans, LA 10/2010 - Present
- Designed and optimized manufacturing processes for aerospace components (e.g., Boeing 777, 787, NASA SLS, satellite RF enclosures) using CATIA and AutoCAD, saving
$50M through Lean initiatives, Kaizen, and value stream mapping, reducing flow times by 50%.
- Developed and validated testing procedures (FMEA, Control Plans, gauge R&R) using Minitab and statistical analysis, improving product quality by 20% and ensuring compliance with aerospace standards.
- Authored MBOMs in SAP with 98% accuracy via SQL queries (e.g., SELECT IDNRK, MENGE FROM STPO), and created work instructions using Teamcenter/Visio, supporting seamless production and audits.
- Managed production schedules and KPIs (throughput: 15 units/shift, 95% defect-free) via Power BI dashboards with DAX, enhancing material availability by 30%.
- Mentored 20+ engineers/technicians on TPS, 5-Why, and A3 problem-solving, boosting team efficiency by 30% through coaching and process audits.
- Collaborated with design and supply chain teams to assess manufacturing feasibility, resolve non-conformances, and drive design for manufacturing (DFM), recovering critical delivery schedules.
- Automated quality checks with Python (pandas, pyodbc), reducing manual MBOM reviews by 80% and flagging 5%+ variances.
- Key Roles: Optimized satellite production (El Segundo), enhanced NASA SLS process efficiency (New Orleans), and streamlined 787 assembly via Lean systems (Everett). Silver Line Windows
Manufacturing Engineer Garland, TX 05/2010 - 10/2010
- Enhanced assembly line efficiency by 20% through Lean principles, time studies, and process flow diagrams, developing standardized work instructions for high-volume production.
Singapore Technologies Engineering
Project Planning Engineer Singapore 06/2007 - 10/2009
- Delivered mechanical system designs and schedules for a $200M rapid transit project using AutoCAD and Primavera P6, collaborating with interdisciplinary teams to meet project milestones.
Chartered Semiconductor Manufacturing (GlobalFoundries) Industrial Engineer Singapore 03/2006 - 03/2007
- Doubled plant capacity by designing tool capacity models and overseeing equipment installations with AutoCAD, supporting process validation and production scaling. Earlier Roles (2000-2006)
- Process Engineer, MFS Technology (Singapore): Improved semiconductor yield via process design.
- Planning Engineer, PT Tripatra Engineering (Indonesia): Developed progress management systems for gas transmission projects.
- Project Engineer, CDI Engineering (Boston, MA): Expanded semiconductor fabrication capacity with mechanical solutions.
EDUCATION
PhD Candidate, Systems Engineering Binghamton University (SUNY) Expected 2025 MS, Systems Architecting and Engineering University of Southern California 12/2017 BS, Industrial Engineering University of Tennessee at Chattanooga 05/2000 TECHNICAL SKILLS
- CAD & Design: CATIA, AutoCAD, ENOVIA, DELMIA (adaptable to Siemens NX)
- Analysis & Testing: Python (pandas, pyodbc), SQL, Minitab, Simio, ProModel (gauge R&R, stress, thermal)
- Production Tools: SAP (PP, MM), Teamcenter, Primavera P6, Microsoft Project
- Data Visualization: Power BI (DAX), Tableau
- Methodologies: Lean, Six Sigma, Value Stream Mapping, Kaizen, FMEA, DFM CERTIFICATIONS
- Six Sigma Black Belt (ASQ, 02/2013)
- Project Management Professional (PMP, 09/2012)
- Value Stream Mapping Leader (Boeing, 12/2012)
SECURITY CLEARANCE
- Active Security Clearance