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Plant Manager Factory

Location:
Malappuram, Kerala, India
Salary:
4 lacs
Posted:
May 08, 2025

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Resume:

R.Manikandan, D.M.E, AMIE

**********@*****.***

+91-909*******

● Career Objective

To pursue a career in an established concern where my knowledge and experience can be shared and

enriched to work.

● Work Experience :-

I have completed 35 years working experience in FMCG Companies Unilever & P&G personal care, Toilet

soap and Detergent soap, Detergent Powders,laundry soap manufacturing, Automaized Soap Noodles Plant,

Liquid Detergent,Liquid Hand wash, All types of liquid cleaning agents,Shampoos,toothPaste, Hair

straighteners, Body Deodorants, Units as a Factory Manager/Plant Manager .

● Worked as a production engineer at venkatachalapathy chemical Industry From 10/04/1988 to

30/3/1993.

● Worked in Naga Unilever company Products Soaps and detergents Unit as a Production Incharge/

Unit Manager from 1/4/1993 to 1/12/2007.

● Worked as an Operational Head at JHSS Kala Amb, Himachal Pradesh P& G Unit From 25/01/2008

to 10/7/2011 .

● Worked as a Production Manager in Vaishnavi Cosmetics Industries Baddi H.P From 15/7/2011 to 30/1/2013.

● Worked in Ellie Group Sudan Detergent & Laundry Unit as a Plant Manager from 18/2/2013 to 21/7/2019 .

● Worked in Klin Industry Guinea as a Plant Director from 12/ 3/ 2020 to 10/3/2023 .

● Worked in Shinko Wangsa Industry Soap Noodles Plant Indonesia as a Factory Manager from 6/1/2024

to 25/2/2025.

● Job Profile in Venkatachalapathy chemicals

Experience in Chemical process distillation plant ( Ethyl Acetate ) having a good knowledge in erection,

Commissioning and production of the plant. Good experience in Boiler (2 Tons capacity), reaction Vessel,

reboilers, Distillation columns, Condensers Water Treatment, and Cooling Tower.

Job Profile in Naga Ltd

Naga Ltd. ( Detergents ) is the third party for Hindustan Lever Ltd. Covering up the major demand in

detergents with an annual capacity of 2 lac MT .

Area of Exposure :-

● Manufacturing of Laundry and Toilet soaps by using Glycol Chilling Plant and continuous vacuum

spray dryer.

● Manufacturing of Detergent powder

● Manufacturing of Detergent bar with twin worm vacuum plodder.

● Operation and maintenance of steam production using smoke tube boilers of capacity of 6 Mt and

10 Kg pressure.

● Well experience in oil blend making process, Batch making process in ( Both Saponification and

Additive Crutcher)

● Experience in Quality Analysis both Detergents (Powder & cake) and Soaps

● Experience in maintenance of z-arm Mixer Cage Mill, Elevators and Conveyors ● Experience in

Boiler Maintenance & Other Process in equipments operation like Water Softener Barometric

condensers, Cooling towers, Vacuum pumps and Single stage steam jet ejector ( 120PSI)

● Experience in Operation & Maintenance of Continuous Vacuum soap Spray Drier ( Operation

Vacuum 745 mmHg ) ● Experience in Industrial safety.

● Experience in Chemical process Acid Slurry plant

● Experience in Hatchery Manager in an Aquaculture plant.

Roles and Responsibilities :-

● Responsible for all production activities as per specifications.

● Implementing and monitoring systems like FIVE-S CSFS and HACCP activities.

● Controlling MHPT, PRODUCTION COST by simple automation in the process.

● Emerging our innovative ideas about the betterment of existing processes. ● Wastage and

monitoring control.

Good GMP

ISO 9000

Safety and Training:-

● Industrial safety Activities and programs Organization.

● FIRST AND TRAINING by St. Johns Ambulance Dindigul.

● FIRE FIGHTING Training by Usha fire fighting Equipments, Madurai.

● Training of Mock Drills n Fire Fighting and First Aid activities. Underwent Training in 5S (Japanese

tool for achieving better Quality and Productivity ) CSFS ● Experience in Industrial safety. ●

Experience in Chemical process Acid Slurry plant

● Experience in Hatchery Manager in an Aquaculture plant.

Job Profile in JHSS Kala Amb

Worked as an Operational Head (Cosmetic plant) in JHS Svendgaard Laboratories Ltd. Kala Amb Himachal

since Jan 2008. JHS is One of the top Most Producer in toothpaste brushes. And Effervescent tablets. JHS site

is a new Class B contract manufacturing site for Wella products. This is a newly constructed site with P & G

resources involved in building and facility design review. JHS is currently producing some commodity

products like toothbrushes for Dabur customers. Company has now invested and expanded to be a P & G

contract manufacturer. The semi finished bulk for JHS will be supplied by Wella Thailand & Germany and the

scope of Wella operations at JHS will involve a final mixing of one ingredient to make the final bulk product

followed by the filling and packing. The products intended to be filled are Wella Strate & Welloxon Creme

Developer and Biotouch shampoo.

Handling plant having 500 workers and 30 staff. Total responsible for ensuring the highest production levels

with the best quality standards. Production, planning, schedule Daily meeting. Quality Audit including

product

quality & Process quality & Monitor cost of quality. Customer feedback analysis & Response,

Achieving production and quality targets. Planning and coordination with maintenance for preventive

and breakdown maintenance jobs. Trouble-shooting of plant problems, Focusing on areas like cost

reduction/improvement of productivity. Improved house keeping reduced rework and rejection,

reduced over time, reduced power consumption. Attend daily meetings with the vice-president,

Attend teleconference with P&G weekly twice.

worked in JHSS as a Manager in the Laundry Division .

They are producing TIDE Detergent Powder for P&G . Involved all the production responsibilities,ensure good

quality of production, production planning

Schedule Daily, Taking IRA,customer feedback,find out the RCA and remedies. Planning and coordination with

maintenance for preventive and breakdown maintenance jobs,

Troubleshooting of the machines and production problems. Focusing on production

Cost reduction,Improve productivity, Improve housekeeping, reduced rework and

rejection. Attend daily conference calls with the P & G team regarding day today

activities.

Job profile in Vaishnavi

Worked as a Manager Vaishnavi is leading company in India for manufacturing branded products in the

following categories, Detergent powder and cake,Toilet soap,All types of Floor cleaner,Toilet

cleaner,Detergent liquids,cosmetics, and personal care product likeSure passion deodorant. I have involved

all the plant production activities.Maintenance activities, And Raw material status and knowing about SAP

activities.

Worked in Elie Group Sudan Detergent plant As a Manager from 18.2.2013. Manufacturing FAB white,FAB

blue,Magique High foam andLow foam Detergent powder,Handling production Activities,Maintenance

activities,Maintaining of standard qualities as per Norms.Achieve High production with High standard

Quality.Minimize the wastages, maintaining good HouseKeeping.Maintaining safety as per standard.

Worked in Klin Industry Guinea as a Plant Director - Manufacturing of Loura Detergent Powder, All types of cleaning

liquids, Liquid detergents,multi purpose liquids, Hand wash.

Currently working in Shinko Wangsa Industry Soap Noodles Plant as a Factory Manager from January 2024.

Personnel Profile:-

Father’s Name: Mr. K. Ramachandran

Date of Birth: 01.06.1967

Gender: Male

Marital status: & Married

Nationality: Indian

Passport No.S3507838

Language Known: English, Tamil & Hindi

Qualification: D.M.E, (A.M.I.E)

Permanent address : 3/235, OM Sakthi Illam

Rajiv Gandhi Nagar,

Gandhigram-624302

Tamil Nadu - India

Declaration:-

I declare that the above written particulars are true to the best of my knowledge and belief.

R.Manikandan

6/5/2025.



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