Continuous Improvement Quality Management

BARRY A. BOGEN CSSBB, CQE, CQA, CQT

512-***-**** **************@*****.*** http://www.linkedin.com/in/barrybogen Austin, TX 78729

– QUALITY MANAGEMENT / CONTINUOUS IMPROVEMENT PROFILE –

Twenty years of proven leadership and cross-functional support experience in a variety of complex and challenging business environments. "Go to guy" with history of spearheading new, important initiatives, and both driving for results and turning around product/process/service performance. Employs an individualized, mentor-like management style which promotes team harmony and delivers maximum productivity.

Quality Management Strategic Planning KPI Cost of Poor Quality (COPQ) Lean Six Sigma Black Belt

Supply Chain Development Corrective and Preventive Action (8D) Continuous Improvement Kaizen Toyota Production System (TPS) Toyota FMDS Employee Training and Coaching Spanish Bilingual

– SELECT ACCOMPLISHMENTS –

CSSBB Project: Generated $1.2 million annual savings in product scrap by developing & successfully implementing MRB/CLCA process for PCBA mechanical bracket assemblies as Kaizen team leader.

Lead initiative to develop data reporting mechanism improving defect detection and customer /supplier communication on 1 & 2MW inverter MTBF data for CPS Energy – OCI Solar Alamo Project.

Designed & launched company’s first bilingual ISO 9001 quality system (English/Spanish) as Quality Manager, including personally writing and translating 42 system procedures into Spanish.

– PROFESSIONAL EXPERIENCE –

NOV INC. – Cedar Park, TX 04/2020 – 02/2025

Designer and manufacturer of components and equipment for on-land and deep water oil & gas exploration.

Quality Engineer

Responsible for product and service quality in Machine Shop Focused Factory

Developed Weekly Focus Factory MNCR Root Cause Report for all business units, used to identify and provide a 21% reduction in repetitive root cause(s) to Intelliserv® nonconforming product.

Developed Material Review Report (MRR) to triage suspected nonconforming product at escape point and provide necessary data for manufacturing engineer to accurately assess and isolate root cause.

Authored and implemented over one dozen specialized measurement tool work instructions, including necessary corresponding competencies, resulting in improved consistency for in-process and final mechanical inspection.

Provided specialized, in-depth Quality Tools training for all levels & business units of organization.

Competencies: Bilingual (Spanish), Machine Shop, Integrex, KPI, Gemba walks, Lean Six Sigma Black Belt, Quality Engineering, Continuous Improvement, Corrective & Preventive Action, root cause analysis, A3 Process, Quality Management System (QMS), process & product audits, employee training.

TOYODA GOSEI TEXAS – San Antonio, TX 09/2019 – 12/2019

Tier I OEM automotive plastic injection molding component supplier to 4 Toyota plants in the US and Mexico.

Quality Manager (Contractor)

Successful closure of 22 Quality Problem Reports & 49 Quality Incident Reports in 2 1/2 month period through implementation of cross-functional defect reduction teams for 3 Toyota plants in US and Mexico.

44% reduction in corrective action response time with development of improved daily 4M and FML process audits for more effective data capture and root cause analysis.

Competencies: Plastic Injection Molding, Toyota Production System (TPS), Quality KPI.

Barry A. Bogen 512-***-**** **************@*****.*** Page 2 of 3

SCHLEMMER USA INC. – San Antonio, TX 06/2019 – 08/2019

Tier II automotive plastic injection molding & commercial equipment extrusion component manufacturer.

Quality Manager (Contractor)

50% month-to-month improvement of #1 Customer Claims by implementation of 200% Firewall containment process and automotive Quality Improvement Plan to address Top 3 major defect reduction.

Successfully implemented Registrar-approved IATF 16949 surveillance audit "Get Well" remediation plan for 9 major and 5 minor nonconformance audit findings.

Implemented Toyota FMDS methodology to better track/continually improve site-wide Quality functions.

Competencies: Plastic Injection Molding, Extrusion, 8D, APQP, PPAP, Quality KPI, Safety KPI, Gemba Walks.

GARDAWORLD SECURITY (formerly United American Security) – Austin, TX 02/2018 – 5/2020

Operations Supervisor (Weekends) – Private armed security, plain clothes body guard, and asset protection.

Competencies: Direct client relations, risk & threat analysis, client asset protection, on-site security presence/vehicle patrols logistics, officer supervision & training, Post Orders development, issuance/review of shift reports.

Personal Sabbatical for Family-Related Reasons – Cleveland, OH 08/2017 – 02/2018

Returned to hometown to lay my uncle to rest (lost in Hurricane Harvey) and spend time with family.

NSG PILKINGTON NA – Austin, TX 08/2016 – 07/2017

Tier I OEM automotive glass manufacturer – specifically responsible for all business metrics/KPI, operations management, manufacturing engineering functions, operations budget, profit/loss, procurement, Human Resources functions, talent acquisition & development, site quality & quality systems management, site safety, warehousing & logistics management, and customer field service & supplier partnerships.

Plant Manager

Generated 17% reduction in plant Man Minutes Per Piece (MMPP) production over 3 quarter period.

Improved plant DPPM quality from 1800+ (Q317) to 18 DPPM (Q218) & overall YTD level of 49 DPPM.

Reduced inventory costs: 63% raw windshield, 26% direct materials, 42% legacy obsolete raw glass.

Supplemental list of accomplishments is available upon request.

Competencies: Plant Management, Automotive, Supervisory Duties, Budgeting, Analysis, Metric Tracking, COPQ, Inventory Management, Executive Reports, Performance Reports, Policies, Employee Training, Human Resources, Safety, Customer Relations, Quality Management System, Root Cause Analysis, Corrective and Preventive Action (8D), Audits, Procedures, Toyota Production System (TPS).

HENDERSON CONTROLS, RSI, Inc., KACO New Energy, HILITE INTL – Central Texas Region 01/2010 – 03/2016

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Worked multiple contract positions in Quality over period in the automotive, renewable energy, aerospace, and commercial HVAC manufacturing industry sectors.

Contract Quality Manager / Engineer

Awarded Preferred Supplier status by Ingersoll Rand, Inc. by achieving third highest worldwide audit rating and 80% reduction in customer complaints for both plants at Henderson Controls.

Successfully developed and implemented registrar-approved "get well" remediation plan for 2 major and 11 minor nonconformance audit findings during AS 9100 quality system recertification at RSI, Inc.

Negotiated agreement for $567,200 in RMA & AR savings including 100% liability mitigation exemption for defective AFCI design on solar inverters from Canadian supplier to KACO New Energy.

Competencies: Quality Management, Supply Chain, Automotive, Aerospace, Electronics, Solar Energy, COPQ, Root Cause Analysis, Corrective Action, PPAP, FMEA, Lean, Audits, 5S, Continuous Improvement.

Barry A. Bogen 512-***-**** **************@*****.*** Page 3 of 3

FLEXTRONICS INC. – Austin, TX 07/2005 – 08/2009

Supply chain manufacturer of electronics equipment and components for the semiconductor and telecommunications industries.

Supplier Quality Development Engineer / Manufacturing Quality Engineer

$139,440 cost recovery and 77.6% supplier DPPM out-of-box improvement over 26-week period (97.4% overall annual improvement) as Supplier Quality/Development Engineer.

$176,000 annual rework cost savings as manufacturing quality engineer for developing preventive action mechanism that eliminated cosmetic defects to PCBA line card & chassis A-surface labels.

Competencies: Supplier Quality, Semiconductor, 8D, IPC-A-610, PCBA, Lean Six Sigma, Procedures.

SQA SERVICES, INC. – Rolling Hills Estates, CA 03/2003 – 07/2005

Professional quality management & engineering consulting services, audits, remote & on-site assessments, corrective actions, inspection, and product/process validation to manufacturers within all industries.

Senior Quality Engineering Consultant

Contracted to perform quality and management consulting for Tier I and II automotive /semiconductor manufacturers in United States and Mexico.

Achieved multiple successful evaluations in APQP, PPAP, First Article Inspection, ISO/QS first and second party quality audits.

Competencies: Consulting, Standards, Executive Reports, Gap Analysis, Inspection, Product Validation.

– EDUCATION & TRAINING –

Bachelor of Science in Industrial Engineering

University of Texas at El Paso – El Paso, TX

American Society for Quality (ASQ) Professional Certifications

Certified Six Sigma Black Belt Certified Quality Engineer Certified Quality Auditor Certified Quality Technician

AIAG Certificates of Completion

Advanced Product Quality Planning (APQP) Production Part Approval Process (PPAP)

Failure Modes and Effects Analysis (FMEA)

National & International Quality Management System Standards (QMS)

ISO 9001 & IATE/TS 16949 Lead Auditor AS 9100D AS 9120 cGMP ISO 13485 & 21 CFR 820 ISO 14971.

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