Senior Software Developer

JACK CUI (JIANRONG CUI), P.E.

NORTHVILLE, MICHIGAN 48168

***********@*****.***

• I have 20+ years manufacturing MES+ development experience

• I have 3 years SDV(Software Defined Vehicle/Roberts) in Automation Process in big complex project

• I have 3 years WMS/ASRS design and development, redesign Corning WMS/ASRS system, which control whole production process (Sensor data collection and Cranes movement control, Car load/unload and movement optimize), with huge success

(reference is available)

• I designed and developed an IoT project recently, Seamless connect between Top Floor

(ERP) to Shop Floor(MES/PLC)

• I am MES system Activplant inventor, developed the whole MES system from scratch, it is used in Weyerhaeuser, Coastal Forest, GSK, Gillette, Toyota, Honda, Ford globally, Tower Automation etc. large enterprise

• I have 3 years Senior MES developer in GE Proficy

• 5- years MES Solution Architect in Honda North America

• MES solution and integration in pharmaceutical manufacture (GSK and Smiths Medical)

• 2 Year Semiconductor MES (Camstar) System, Primary Senior Software Engineer

• 3 Years Shop Floor Programable Gateway (OPC Tags/Script events based, similar as Ignition, but it is .Net based)

• I also did MES design and implement for Rivian (Battery Assembly Line)

• 2 years Ignition SCADA and Quality Data Models and Production Plan SUMMARY An experienced IT and Engineering Professional with 18 years of experience in MES including Shop Floor Data Information System Architectures, Data Modeling, Design and Implementation, and Data Deployment, and over 18 years of Manufacturing Engineering experience. Possesses deep knowledge and hands-on experience in Microsoft Enterprise Solution in Manufacturing environments; expertise in system distribution and scalability and SaaS. Has been involved in complete redesign and implementation of AI/WMS/MES/TMS/SCM/ (RSLogix 5000, VBA, MES, Maximo, GE Proficy, MS SQL, and RSView) systems to greatly improve Manufacturer throughput. 8 years in SCADA, Middleware (MSMQ), VisualStudio, DCOM, Multi-threaded MTS, SQL and ETL development for manufacturing. Has created data system based on OPC and PLC/HMI technologies. High availability and mission-critical development experience in manufacturing data collection systems. Hands-on experience in Manufacturing Paging Software Design and implementation. Daily communication with multiple manufacturing PLCs and HMI control systems. Over 5 years in gathering requirements, documentation, project design and project management. Hands-on experience in solving customer problems. 2 years of experience with Electrical Control systems. Extensive programming in MS Visual Studio 2005/2010/2015 (C++, C#, VB.Net), STL, MFC, ATL, ADO, OPC, MSMQ, MTS, RDBMS (SQL), Web Services, .NET, MAPI, Rest Service, JSON, MQTT, Azure Clouding, Hands-on experience in MES/WMS project design and development. HARDWARE

LANGUAGES

SOFTWARE

EDUCATION

All kinds of PLCs, ControlLogix L55-L63, HP/9000, RS/6000, Ethernet, Token Ring, Automotive Sensors, TCP/IP, Cabling, Hubs, Switches, Routers. C#, VB.NET, C++,VB6, Visual C++, SQL, HTML/XHTML.

MS Windows NT/7/XP/2003/Win2008/Windows 2010 ( 20 years ), MS SQL Server (2012/2008) ( 8 years ), MSMQ, PLC/HMI ( 5 years ), MES (18 years.), OPC ( 18 years.), MS Enterprise Solution, SDLC,STL, MFC, ATL, ADO, TAPI, COM/DCOM, MS DNA, Oracle R12, RSLinx, RSView, ETL, SaaS, Proficy, Maximo, ITK,WMS,ASRS, SCADA, MTS, MS Access, MS Excel, MS Word, MS .NET, MS Visual Studio 2010/2012, WCF, WPF, Web Services, Silverlight SOA, ODBC, MAPI, SMS, Kepware, ControlLogix, PanelView Plus, Factory Talk, PowerBuilder, RSLogix ( 5 yr.), IP Communications, PI., HMI, SPC, ERP, Serial Communication, JIRA,Agile, Entity Framework,TFS(Team Foundation Server), Rest Service etc.

B.Sc. in Automatic Control Engineering, East China University of Science and Technology, China. PE (Professional Engineer).

MCSE (Microsoft Certified Systems Engineer).

Training in Developing PanelView Plus Applications via RSView and ControlLogix 5000 Programming.

WORK EXPERIENCE (20+ years)

09/2024 – Now Accenture

• Volkswagen MES Solution

• AI - MES Downtime data and Machine Learning

01/2022 – 09/2024 Lead Consultant, Infosys

• Oshkosh MES Project Ignition/Seapsoft/ERP (Java C#, OPC,SQL)

• OEE – Off Shell Solution

• Defect management and data model

• Rivian MES Solution, Signals handshake review and redesign, Data Model redesign, PLM

(Genealogy) off shell solution, Universal JSON data model to communicate with SAP(PLC- MES-SAP), Factory Talk, RSlinx, Kepware

01/2020-01/2022 Skywater Technology, Senior Primary Engineer Siemens CAMSTAR in Semiconductor

a. Complete etc.)-JMS Queue, Jason, SQL, C#, SQL

b. Design and implement MESCore module

c. Standardize PAC communication with all Assets(C# JSON) d. Construct universal data model and expose data to OPC e. Design and implement scalable data model for any semiconductor machines ERP and MES Notification (Material Consuming, Anchor Machine Down, Product 04/2018 – 01/2020 IoT Project, MES Solution in Manufacturing (Activplant), APGuru, Senior Primary Software Engineer

• GM Material Handling System - ASRS/AGV/WMS (.Net, SQL,OPC,C# EF,LINQ, RSlinx, Kepware)

• Pallet Load/Unload to from ASRS

• Coveyor movement control

• AGV movement and parking

• Product/Semi Products pickup/drop off

• OPC/PLC data simulate

• GE Proficy MES Solution Review (Kimberly Clark)

• Standardize SAP Hana Communication with PA

• Seamless scale new parameters from/to SAP

• PLC Key data to SAP

• MES and ERP integration for SNOP

• Retrieve Complex data from none standard devices/ machines and deployed to Web;

• IoT AnyDC Service (Any Data Collection)design and development

• Universal machines PLC codes validation model Machine PLC Simulator logic and data tracking IoT OPC Server and data parser

• Microsoft Services, SQL, ASP.Net, VB.Net, C#, Wonderware, SAP production declaration

• MES Solution and integration in pharmaceutical (GSK and Smiths Medical, OEE, TPA, SPC, Batch functions, downtime track etc.)

09/2013 – 04/2018 Activplant MES Solution Architect, Primary Software Developer - Consultant -Populus Group- Tek-Honda North

America

• OPC Server interfaces and development (C++,SQL,OPC,SOAP)

• MES Data to SAP Interface, SAP Material Posting Report, FTPS Etc.

• Product Track and Scrap Data Report

• Interfaces design and implement for MES-Meximo (C#, LINQ, SQL, Store Procedure etc.)Dynamic Data from MS (Excel to MES, C#, LINQ, Entity Framework etc.)

• MES Solution Design and Development in HCM, HMIN

• Customer Requirements Collection and Decision Analysis

• Maximo Meters Automation Map with Activplant

• Enterprise Visual Display design and implement for Honda North America

• Activplant project solution design and implement

• Batch Execution - MES Production Plan Data Adapter (GALC-PLC-MES, C#, DB2, EF, OPC etc.)

• MES System Troubleshooting and Data Validation

• Sensors Real time data Alarm Clouding (Azure) and API, MQTT

• Bing MAP and real time MicroServices and web display 10/10 – 09/13 Senior MES Engineer, General Electric, Belleville, Michigan.

• Responsible for MES and Infrastructure Manufacturer Shop Floor System Intelligent Platform and SOA based development.

• Responsible for Manufacturing Data Module architecture design and implementation.

• Built universal service provider for normal client and web-based client and data modules using MS Visual Studio 2010, C#, C++,VB6, ITK,ISA95, Entity Framework, SOA, Proficy (Plant Apps, Workflow, and Historian).

• Create event based university data collection, including DB design (MS SQL 2008) and Cloud computing data modules (MS Service, C#, Flex, WCF, MQTT, OPC, OEE, and Six Sigma.)

• PA SDK Adapter for multiple development environments

• Environment: MES, MS SQL 2008, VisualStudio 2010, C#, Flex, WCF, MSMQ, OPC, OEE, Restful Service, JSON,Six Sigma, JIRA,Agile, Nant Script. 03/08 – 10/10 Contract, Sr. Software Engineer, Artificial Intelligence design and developer, WMS/ASRS/MES/TMS, Project Lead, Control & Automation Corning, Inc., Corning, Painted Post New York (03/08 – 10/10). WMS (Warehouse Management System) Project Design and Development (Plant Automation)

• Fully responsible for MES/WMS/TMS/ASRS design and implementation including Cranes and Cars move command generation, Supply Chain Data Tracking and Management.

• Optimized crane and robots movements (AI), inbound/outbound control, barcode scan and ticket print, and conveyor sequences.

PLC Ladder logic review and trouble shooting

Sensors interlocks and convey movement optimize

OPC communication optimize and tags analysis and organize

Cranes and Cars (Autonomous Vehicles) movement Artificial Intelligence program design and threading

Daily production line trouble-shooting and maintain

Alarm and Damage preventing

• Automatic storage and retrieve of product through high throughput operations.

• Automatic load/unload cars, which aided Corning in relieving production-inhibiting bottlenecks during production. Throughput utilization went from 60%-65% to 90%-95%.

• Environment: NET, ADO.Net, C#, OPC,VB6, C++,Oracle, T-SQL stored procedures, VBA, RSView, XML, AI, HMI, Objects Models, RSLogic5000, Ladder Logic, Wonderware, Proficy, Supply Chain, FactoryTalk ASRS(Automatic Storage and Retrieve System); CMS(Car Management System); PLU Plate Load/Unload; PLM(Product Genelogy) MMH (Manufacturing Material Handling PLC) Transfer System.

01/99 – 03/08 Team Leader, ActivePlant, Inc., London, Ontario, Canada.

• Responsible for Architecture Design, Implementation and Quality Analysis of Shop Floor Data Systems.

• Acted as major inventor, in charge of Architecture Design and Implementation of ActivePlant Patent UFDM.

• Designed and implemented OPC gateway using C#, MSMQ, and Windows Service.

• Collected data from multiple PLC/HMI platforms and other sources (CSV, SDK, and other OLE DB based) via OPC servers.

• Utilized VC++, Real Time, MTS, Middleware, and Multicasting.

• Produced high availability data throughput and clusters.

• Designed and implemented Manufacturing Paging System, sending PLC/HMI data (based on OPC server) to wireless mobile devices.

• Designed and built a Web-based application to view manufacturing data using VB, C#, and ASP.NET.

• Designed and implemented manufacturer data collection cluster system using C++.

• Designed and implemented a distributed, scalable manufacturing data system using VC++ and MSMQ.

• Designed and implemented MS SQL Server Reporting Service using C# and Web Services.

• Provided customer service and support to Ford, Toyota, Visteon, DaimlerChrysler, Dana Corporation, Gillette, and Magna at various locations around the US.

• Environment: MS Windows, OPC (Kepware, RSlinx,,Matrikon etc.), PLC, HMI, C#, ASP.NET, MS SQL Server, Web Services, MSMQ, VC++, Real Time, MTS, Middleware, Multicasting, Wireless.

• Optimize Shop Floor Asset Data, Off the Shelf Design and Implement

• Site Service: Optimize and troubleshooting (Ford, Honda, Toyota, Magana…, my name is well known among those customers)

07/91 – 12/98

REFERENCES

Controls Engineer, TCDRI Tianjin, China.

• Developed an Automatic Control, PLC and Advanced Language system.

• Developed a Raw Material Quality System using ODBC, X-Ray fluorescent readout analyzer, C/C++, and MFC.

• Developed a Kiln Temperature infrared scan and management system using RS232 Communication, C++, and MFC.

• Developed the PMIS (Plant Management Information System) using PLC, API, and PowerBuilder.

• Environment: PLC, API, C/C++, MFC, ODBC, Controls, PowerBuilder. Will be furnished upon request.

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