Quality Assurance Supplier

CURRICULUM VITAE

RAHUL KUMAR

Mobile No.:- +918*********, 828-***-****

Email:********@*****.***

Seeking assignments in integrated management system (IMS), Quality Assurance, Supplier Quality, New products development, customer handling with a reputed organization.

Profile Outline- Total Exp-15 yrs +

An astute professional with experience in overseeing QA, Supplier Upgradation and completion of Projects within the set parameters. Proficient in spearheading quality systems and taking cost-saving (Poka-Yoke/Error Proofing) initiatives and process improvement in automobile industry. Demonstrated analytical, problem solving and organizational ability coupled with strong communication and relationship management.

Currently Working with M/s Industrial Forge & Engineering CO. Ltd. as AGM Quality Assurance (QA/QC).

ORGANIZATIONAL WORK EXPERIENCE

M/s Industrial Forge & Engineering CO. Ltd Jamshedpur as a AGM Quality Assurance (QA Head) from 10th March 2023 to Till Date.

From 16th Sep’ 2018 to 04th Mar-2023 with M/s Highway Industries Ltd (Hero Group) as Sr. Manager-QA

Focal Point Phase -08 Mangli Ludhiana Punjab.

From 08th Jan, 2015 to 15th Sep’2018 with M/s Sunstar Precision Forge Ltd. Plot No.-12, Ecotech

III Greator Noida as Assistant Manager QA.

From 16th Jun’2012 to 07th Jan’2015 with M/s Imperial Auto Industries Ltd. Plot No.-13/6, Plant-V

Mathura Road Faridabad as Senior Engineer Corporate Supplier Quality Assurance (SQA) & VD.

Expertise in leadership and easily handle a team 30+.

Expertise in Internal Auditing of QMS, EMS & ISO18001/45001.

Expertise in QMS, EMS & ISO45001 Documentation based on latest version standard.

Expertise in Customer complaints handling reduce the PPM at Customer, Supplier& In-house.

Expertise in Problem Solving of all types of Defects.

Expertise in implementation of lean manufacturing concept at shop floor.

ORGANISATIONAL EXPERIENCE:

Current Organization:-

M/s Industrial Forge & Engineering CO. Ltd as a AGM Quality Assurance(QA Head) from 10th March, 2023 to Till Date. Reporting to- CEO

oCompany Profile: A21P-25P, Phase-06, Adityapur Industrial Area Jamshedpur, Certified is an ISO9001:2015,IATF16949,ISO14001:2015, ISO 45001:2018 Certified company Manufacturing of Forged and Machined engineering Components.

Roles and Responsibility: -

TOTAL QUALITY MANAGEMENT SYSTEMS -QUALITY ASSURANCE AND QUALITY CONTROL

Having independent responsible for Customer Complaint Handling along with the implementation

of corrective and preventive action(8D).

Having independent responsible for implement and maintain system based on ISO 9001 & IATF16949, EMS 14001 & ISO45001 standard requirements.

Very comfortable in using Quality tools like SPC/MSA/ 7QC tools/Fishbone Diagram (Cause

and Effect)/ 8D/SCAP/5 Why-3Leg/A3(MSIL).

Responsible for monitoring for receipt Inspection, in process Inspection and Final/PDI.

Implemented customer specific stations like GP-12, IFC, and FIREWAL.

Responsible for daily monitoring internal rejection/Rework cost and share to top management.

Having responsible for implement and maintain system for VSA audit of MSIL.

Good exposure of handling customer Process audit VDA 6.3.

Good exposure of fish-bone analysis, Simulation, Why-why analysis for problem solving of defects.

Good exposure for Process improvement through Kaizen and projects.

Responsible for Daily red bin analysis with Quality and production team.

Responsible for finalization of Manual, process and formats as per standard requirements.

Responsible for Monthly objectives (KPI’s) Monitoring along with action plan.

Responsible for MRM, Monthly MIS, Handling Customer Audit, Certification/Surveillance Audits,

Internal Audit, manufacturing Process audit, layered process audit, TEI activities.

Responsible for Monitoring Calibration of Variable & Attribute Gauges.

Responsible for implementation of management programme (MP).

Good Knowledge of Core Tools (APQP, PPAP, FMEA, SPC & MSA).

Responsible for analysis of Risk &opportunities.

Responsible for analysis aspect and impacts.

Responsible for Hazardous identification and Risk Assessment (HIRA)

Responsible for updating and implementation compliance obligation.

Good exposure of implementing 5S, 3M & Lean Manufacturing Concept at shop floors.

Having team for structured problem solving by using Quality Circle techniques.

Good knowledge of lay-out inspection.

Having Responsible for Trainings of IATF, EMS, Safety, Kaizen,8D, MSA, SPC, PFMEA,5S, PPAP, APQP, 7QC Tools, Lean manufacturing & 3M.

Good Knowledge of Computer literacy well versed with MS Office, ERP, Internet and e-mail.

DEVELOPMENT

Active leader for QA activities related to new part development during Feasibility Study,

Risk Analysis, Lead time and Cost.

Strong believer of PTDB history.

Having Responsible for VA/VE activities.

Implementing QA Matrix during Launch Stage.

Good understanding of Engineering drawings and their interpretation.

Planning & Implementation of various Error proofing / Poka -yoke devices.

Updating of Lessons learnt Matrix for horizontal deployment.

Conducting Tech Reviews with the customer.

Successful monitoring of Run@Rate Matrix.

Detailed analysis for RPN reduction plan with the help of RPN Tracker.

Strong believer for Change Management Procedure (Including 4M).

Assuring of Quality as per A.P.Q.P Key Measurable Plan on Straight Through and Ok Ratio.

Core Team Member for Preparing Action Plan for future Product/Process modification.

Implementing DO’s and DON’T’s for Packing, Storage and Handling Systems.

SUPPLIER UPGRADATION AND RECIEPT INSPECTION

Focus on reduction of Supplier PPM.

Ensure System of Supplier based on Supplier Quality Manual/SOP.

Monitoring on successful corrective actions taken by suppliers on raised QFR.

Increasing Awareness for supplying Quality deliverables by handing over Inspection Standards, Quality Plan, shearing knowledge of special/critical characteristics and demanding PDI reports for monitoring of Quality performances at their ends and reducing PPM at Customer end.

Issuing of Top Focus Process Notification Letter to suppliers.

Knowledge in Bought-out items like sheet metal, casting, welded parts, Heat treatments processed parts and coating process CED. etc.

Working on suppliers Process Performance Assessment Matrix.

Identifying risks for BOP and monitoring on risk assessment form.

Implementing PCN/ECN changes and keeping track on Breakpoint.

Implementation Monitoring DOL Supply, Lean Cluster –MSME, Supplier Business Capability Building (SBCB)

Plan and Execute the Supplier Quality System Audit as per schedule.

Providing knowledge and training to supplier for preparing PPAP documents.

Generated a list of approved supplier for effective monitoring.

System generated for identifying Worst suppliers.

Changed the entire system of evaluating suppliers.

Stringent Quality system audit check sheet generated for selection of supplier.

Instruments Knowledge: - To Operate Profile Projector, CMM, D.V.C, Micro meter, Contracer, Trimos Height Gauge, Bore Gauge, Radius gauge. Bevel Protector, Hardness Tester, MPI, Eddy Current, XRF Mobile, UTM, Air Pressure Gauge, Roughness Tester & Attribute Gauges.

Educational Qualification Credential: -

10th from Bihar Board Patna in 2008 with 61.2%.

12th (10+2) from Intermediate Council Bihar in 2010 with 58.6%.

Diploma in Mechanical Engineering from IASE University in 2012 with 73.2%.

B. Tech in Mechanical Engineering from EIMSR Delhi in 2015 With 74.5%.

MBA in Operation management from IIME Delhi in 2018 with 76%.

ACMA/CII/Lean Manufacturing cluster benefits as a Project leader: -

Increase in space utilization thru 5-S/ Visual management:

Score improved from 1 to Avg 6 /10

Reduction in inventory: - 30%

Reduction in defects: - 30%~50% of base line

Reduction in PPM – >30% from base line

Reduction in customer complaints - >40% from base line.

Productivity improvement – 15-20%

Customer satisfaction index improvement - >35%

Customer Audit & Internal Audit.

Handled Customer audits: -

1.TATA MOTORS 7. M&M

2.TAFE 8. HERO MOTORS

3.CHRYSLER 9. MSIL (VSA)

4.RENAULT (NISSAN) 10. MAGNA

5.ESCORTS 11. MERITOR

6.GKN (VDA 6.3) 12. SPICER DANA

Conducting unscheduled audits for processes and inspection during PDI.

Implemented layered audit system for processes, safety, 5S and supplier.

Implemented a system of tracking and auditing matrix made for identification of Wastages related to Overproduction, over stocks, Transport, Waiting, Operation Itself, Movement of workers, production of inferior goods.

Implemented a system of auditing and reviewing all processes as per PFC/CP/PFMEA.

Achievements: -

I have got prize for major contribution in quality department.

I have got prize for clear the audit of VSA (MSIL) Ist time in green. categories

I have got prize for reducing PPM of Customer, Internal & Supplier.

I have got prize for best KAIZEN activities.

I have got prize for best Internal auditor of IMS.

UNDERTAKEN TRAININGS- CERTIFICATION

Training of 7QC Tools, MSA,8D, APQP, SPC, PFMEA,5S, Poke-Yoke and PPAP from Bitana

One-day training of SMED & Lean Overview from Quality growth services pvt. Ltd Delhi

One Month Industrial Training from Subros India Limited Manesar.

2 Days Attend Training of EMS 14001:2015 internal auditor certified from Bitana Business

2 Days Attend Training of OHSAS 18001:2007 internal auditor certified from Bitana Business

2 Days Training of ISO/TS 16949:2009 Internal Auditor certified from QACA.

3 Days Training of ISO9001:2015 &IATF 16949 Internal Auditor certified from Bitana Business

2 Days Attend Training of ISO45001:2018 internal auditor certified from Bitana Business.

5 Days attend training of NDT-level-II certified from ATOZ NDT Solution Faridabad.

Certified Lean six sigma black belt from QPMC.

PERSONAL DOSSIER

Name: Rahul Kumar

Father’s Name: Shri Shyam Sunder Mishra.

Nationality Indian.

Sex: Male.

Marital Status: Married.

Hobbies: Appreciating English Songs, Playing Cricket.

Date of Birth: 11.05.1993

Personnel Strength: Self Confident, Optimistic, Punctual, Honesty & Smart Work

Permanent Add.: Vill- Radhua, Post- Sirish, Thana- Barun,

Dist- Aurangabad (Bihar).820006

Local Add.: Kail Gao bypass road Ballabgarh Faridabad (HR)-121004

Current Organization: M/s Industrial Forge & Engg. Co. Ltd.

Current Salary Gross: 16 /LPA.

Expected Salary Gross : 20/LPA

DECLARATION: -I consider myself familiar with Engineering Aspects. I am also confident of my ability. I hereby declared that above mention information is true to the best of my knowledge.

Date:- Sincerely Yours

Place: - Rahul Kumar

Contact this candidate