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Mechanical Design Engineer

Location:
Sugar Land, TX, 77479
Posted:
February 14, 2025

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Resume:

Peter T Au

**** ****** ***** **.

Sugar Land, TX 77479

Cell: 832-***-****

*******@*****.***

SUMMARY

Engineering professional with an extraordinary blend of leadership, business and manufacturing industry knowledge. Ability to improve component designs for increasing efficiency. Experience in piping design, structural analysis, electro-mechanical enclosure design (sheet metal/plastic etc.), thermal plastic injection molding, and project management. Familiar SAS, Python and SQL. Siemens PLC.

CORE COMPETENCIES

Efficiency improvements, creative problem solving, product improvement

Multi-Project Management, ASME / API / DNV / ATX / IATF (International Automotive Task Force) standards.

TECHNICAL SKILLS

Pro engineer Wildfire 2.0, AutoCAD 14, Microsoft Office, SAP,

Disasu, Compress, Marian, Mechanica, Visual Basic,

Inventor 2010, STAAD 5.3, AutoPipe S3, ANSYS 14.5, MathCad, SolidWorks.

Over 15-year experience on thermolplastic injection moulding & components design. Clamping pressure calculation for injection moulding machine selection. Experience on trouble shooting & solutions. Material selection, PC/ABS/PP/PE/Nylon/Santoprene/Plenco/Rynite etc.

Experience in upstream & downstream oil & gas industry, high pressure vessels and sub-sea manifolds design.

EDUCATION

Grand Canyon University 2014

MBA

MS – Leadership

University of Houston 2000

Bachelor of Science in Mechanical Engineering

EXPERIENCE

Eaton Corporation (onsite) Juarez, Mexico 11/2022 - Present

Lead Mechanical Design Engineer

Develop power electronic based circuit breaker & power distribution device mechanical design, testing, validation & applications.

Design & Build prototypes relevant testing lab facilities.

Utilize statistical quality tools establish performance baselines, identify focus areas for robustness improvement and measure improvement in robustness and performance.

Leverage and drive component & system level modelling / simulation activities and initiate changes into existing and new component design.

Compile, study reconcile and approve product requirements and standards, and lead team-based product conceptual and detailed design, development, validation, and documentation of product designs. Facilitate Prelaunch and PROLaunch stage-gate new product development system.

Work closely with manufacturing facility and key process owners (assembly, welding, stamping, calibration, feeders, supply chain, etc.) to understand basic capabilities, and ensure a compatible design.

Develop product technical requirements by working with marketing team and identify components for product designs.

Generate and execute test programs and test protocols to determine if design criteria for system, software and hardware are met.

Create technical reports and presentations.

Mentor, assign tasks and determine priority for project team members as needed.

KPIT (onsite service – Eaton Corporation) Juarez, Mexico 01/2018 – 11/2022

Senior Design Engineer (Contract)

Designed & products improvement (vehicle power distributors, circuit breakers, etc.), GD&T control.

Created drawings by Solidworks and Autocad.

Released Engineering Change Orders by Enovia.

Developed plastic, metal components & packaging.

Worked with manufacturing to manufacture parts per drawings, provided clarifications, received feedback & implemented in drawings.

Coordinated between engineering & manufacturing closely.

Suppliers drawings reviewed & approved.

Deviation requests reviewed & approved.

Main contact window between US design center and Mexico plant.

Cypress Information Technology Services Cypress, TX 02/2016 –_01/2018_

Mechanical Engineer (Contract)

Engineering design (electro-mechanical products) to comply with customer’s specs by Pro-Engineer.

Plastic injection components design.

Sheet metal enclosures design.

Thermal & Stress analysis.

GD&T reviewed.

BOMs creation

Prototyping

Pentair Valves & Controls Inc. Stafford, TX 02/2015 – 10/2015

Mechanical Engineer

Developed and maintained product lines (Instrumentation, level measurement devices, sight flow indicators, valves, etc.) in accordance with industry standards (ASME) and customers’ requirements.

Developed engineering specifications for special requirements.

Oversaw design and drafting in product development, ensured layouts, drawings and documentation were prepared in accordance with company procedures and industry regulations.

Ensured products met welding procedure specifications (WPS) based on ASME section IX.

Developed PED (Pressure Equipment Directive) regulations for current and future products.

Created parts numbers, BOM, purchase orders by using SAP.

OneSubsea / Cameron International Houston, TX 07/2012 – 11/2014

Senior Design Engineer – Subsea Manifold

Managed the contract Scope of Work, liaise with Technology, Vendors, Operations, Contractor, Sub-Contractors, and certifying agency teams on all aspects of the project.

Assisted with the supervision of Subsea Structures & Manifold fabrication.

Developed strong and effective relationships with the structures and manifolds package leader, team members, SPS supplier representatives and heavy lift contractors.

Performed general subsea structural design engineering including analyses for in place operating conditions taking into account requirements for protection, fishing interaction, ROV access and all installation constrains. Included foundation design, component design and structural detailing.

Preparation or review of specification, MTOs requisitions and other procurement support.

Created parts, BOM, Eco etc. by using SAP.

Designed Manifold & piping systems for BP North Sea project, Husky Angola Project, Shell Brazil project, and Exxon mobile project.

GE (General Electric) Energy Houston, TX 06/2011 – 06/2012

Project Mechanical Engineer (Contract)

Project management on gas turbine generator and package.

Provided engineering support in execution of new unit packages, project specific, bill of material, drawings and customer documents.

Maintained projects schedules on time.

Co-ordinated changes to project requirements with sales, project management, sourcing and production teams.

Communicate ECO changes in functionality. Write implementation plan, rework cost, and depict project timelines. Provide work flow to internal team members to ensure that the issues are identified, reported, and resolved in timely manner.

Develop weekly capacity reports and processes for production planning; manage daily build and manpower control.

Coordinate solution with customers on the technical issues and manage risk related to the projects.

Managed budgets and forecast plan. Analyzed global project’s risk assessment and provide solution to directors.

P&F Inc. Houston, TX 01/2010 – 06/2011

Engineer - Engineering / Projects Consulting

Work with a range of different clients in order to meet their 3D CAD needs.

Designed 3D solid models to the client's specifications, using various media and input (such as existing 2D drawings, conceptual sketches, photographs or design descriptions)

Developed 2D drawings specific to the client's needs using the current industry standards (whether for manufacturing, prototyping, patent application or other purposes)

Designed stress analysis and dynamic modeling.

Shaw Stone & Webster Inc. Houston, TX 03/2007 – 11/2009

Mechanical Engineer – Vessel

Designed pressure vessels based on ASME Section VIII Div.1/ B31.1 / API etc. by using Disasu/Compress.

Designed container tanks with ambient pressure up to over 100 feet tall with over 3000 Kpag internal design pressure carbon / stainless steel tower).

ExxonMobile Singapore parallel chemical plant project.

Total refinery project, Abu Dhabi refinery project.

Foxconn Inc Houston, TX 12/2004 – 02/2007

Project Mechanical Engineer / Program Manager

Designed and Developed Computer server chassis.

Designed sheet metal and plastic components by using Pro-Engineer Wildfire.

Designed mechanical parts for HP (Hewlett- Packard) computer Co.

Assisted thermal group by using Flotherm.

Managed Product Development Team at oversea facilities (15 Project / Design engineers).

Reviewed production procedures, ECNs / ECOs.

ABI Aircraft Inc Kemah, TX 7/2001 – 12/2004

Project Engineer

Mechanical Designed and Developed for Aircraft products.

Utilized AutoCAD and Pro-E 2001 for mechanical design.

Responsibilities include development, testing and planning of the projects.

Designed mechanical parts and developed engineering drawings.

Provided Production and Technical Support.

Co-ordinated with suppliers, design and production.

Document prepared and meeting with FAA for products approval.

Anaheim Design Co, Houston, TX 1997-2001

Project Engineer

Supervised design and development of Armor Vehicle interfacing with client and vendors.

Created report from inventory control system.

Developed Process Control and Quality Control Plans.

Performed mechanical, Hydraulics analysis for research and development.

Developed documentation to comply with Federal Motor Vehicle Safety Standards (FMVSS), Department of Transportation, Recreational Vehicle Industries Association, Specialty Vehicle Manufacturing Quality Process, General Motors and Ford Motor Company.



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