Team Leader Maintenance Manager
Resume:
Charles Porrett
***** **** ********* **. ******* Texas 77084
*********@*****.***
Professional Summary
Seeking the opportunity of implementing continuous improvement through technological innovation. Proven track record of accomplishment within the manufacturing industry with over 30 years of experience including: management, supervision, troubleshooting AC and DC circuitry, automated systems, conveyors, production equipment, process safety management, building maintenance, mechanics, hydraulics, pneumatic, robotics, and plumbing. Highly proficient at constraint management and ensuring that my presence contributes to higher quality and product output. Team leader and builder with a steady personality and lead by example style. Team Builder and Mentor 5S Team Leader Equipment Designer Conflict Management Team Kaizen Team Member Machine Builder Constraint Mgmt Team Leader Automation Specialist MSDS Trained Maintenance Supervision Technology Integration Motivating Mentor Maintenance Manager Preventative Maintenance System developer CMMS System Developer
Authorized to work in the US for any employer
Work Experience
Maintenance Manager
Jamestown North America
June 2013 to May 2024
Develop a preventative maintenance program that uses a daily weekly and monthly inspection and correction program that maintains the plant equipment at the highest standards possible. Negotiate maintenance and repair contracts and the best rates possible well as forging lasting relationships with key personnel that assist us in out goals in maintaining our plant in the highest productive condition possible.
Plan design an build components that help increase reliability or productivity using the existing plant personnel to bounce ideals and concerns off of as well as goals that the finished product will serve. Work with existing plant personnel as well as contractors on completing the maintenance and repairs on time and under budget if possible.
Meet with plant management on capital budget spare parts, PM schedules and daily maintenance issues and repairs. Schedule repairs to cause as little of and interruption in the production schedule as possible. Seek out maintenance and repair parts that are of good quality and the best price available also seeking discounts and managing invoices to prevent overcharging. 3.Manage the personnel and service contractors working with us to get the most production out of the limited time available for maintenance. Ensuring that the equipment is operated successfully before dismissing them.
Senior Maintenance Technician / Planner Scheduler
NCI Building Systems-Houston, TX
January 2010 to February 2013
Maintain Heavy component Automated production equipment at maximum operational capability. Inspect and receive incoming parts, machines and assemblies. Ensure that the correct paperwork is completed and filed daily.
Work with engineering on planning and preforming design and layout changes throughout the plant. Ensure that all are completed on time and under budget. Designed and integrated improvement in the manufacturing equipment that eliminated downtime and improved product consistency.
Designed and integrated Process procedures that provide a history that give the opportunity to learn from successes and mistakes.
Plan and preform preventative and predictive maintenance to ensure the maximum available production time per machine possible.
Plan and schedule corrective maintenance so that the least amount of downtime would affect the production schedule and as few overtime hours on personnel would be uncured. Plan and schedule monthly preventative maintenance so that the least amount of downtime would affect the production schedule and as few overtime hours on personnel would be uncured. All while ensuring that all inspections were completed and logged before months end. Senior Maintenance Technician- Maintenance Manager Lindab USA-Portsmouth, VA
October 2004 to December 2009
Maintain High Speed production equipment at 97 percent of maximum operational capability. Work with lean manufacturing on improving plant layout to eliminate wasted steps in the manufacturing process, thereby increasing profit margin.
Plan and preform preventative and predictive maintenance to ensure the maximum available production time per machine possible.
Mentor new hires and bring them up to speed as quickly as possible on electrical, mechanical, hydraulic, pneumatic, fabrication and design skills to make them a productive member of the service team. Work with vendors to ensure that the components and outside services we receive meet our quality and cost requirements.
Work with engineering on planning and preforming design and layout changes throughout the plant. Ensure that all are completed on time and under budget. Inspect and receive incoming parts, machines and assemblies. Ensure that the correct paperwork is completed and filed daily.
Maintain high skill levels and train to become more efficient at what I do. Considered the Go-To guy when the job has to get done quickly and correctly. Shift Lead / Maintenance Technician
PBM Plastics-Newport News, VA
January 2004 to October 2004
Supervise shift production personnel in maintaining high quality, safety and production standards. Designed and integrated improvement in the manufacturing equipment that eliminated downtime and improved product consistency.
Designed and integrated Process procedures that provide a history that give the opportunity to learn from successes and mistakes.
Placed on the weak shifts to turn them around and make their productivity level equal or greater than the rest of the shifts.
Set up the parts room by component type, built a database to track and cross-references the parts by machines and reorder stores as the minimum levels are reached. Process Technician / Senior Maintenance Mechanic
Federal Mogul-Hampton, VA
June 2000 to July 2003
Identified and removed constraints on the NTruck Assembly line that was robbing production, resulting in a 70% decrease in downtime and 94% increase in production without sacrificing quality. Maintained daily inspection records and developed a preventive maintenance schedule that ensured the equipment was always in peak form.
Designed, built and integrated new equipment into the production lines. Trained maintenance and production personnel on safety and operation. Helped set higher production standards which reduced downtime through proper training.
Process Engineering Technician
Southland Technology-Virginia Beach, VA
October 1999 to June 2000
Performed tooling, set up and adjustment of process controls on Injection Molding machines that produced Silicone and Rubber automotive gaskets. Diagnosed machine or process problems and facilitated quick repairs.
Maintained quality standards of finished goods by performing scheduled cleaning of injection molds, as well as tool and die repairs. Designed, built, and installed robotic end of arm tooling, and heat-up and cool down stations.
Maintained automated inspection stations for parts produced in the grommet press. Setup new automated equipment for processing stamped cork material. Scheduled and performed preventive maintenance and repairs on electrical, hydraulic, pneumatic, and mechanical systems to ensure maximum availability of production equipment. Electrical Engineering Technologist/ Project Manager Munck Automation-Newport News, VA
April 1995 to September 1999
Served as an effective member of the Design Team for automated guided vehicles and automated storage and retrieval systems.
Installed, inspected, and serviced equipment throughout the United States. Integrated new equipment into pre-existing and new assembly lines, completing 95% of these projects ahead of schedule.
Managed the installation, integration and start up of several plant projects completed on time and under budget.
Trained on-site personnel on proper operation, maintenance, and troubleshooting of equipment. Received repeated recognition for efforts from satisfied clients supervisors and managers. Sr Maintenance Technician
Mrs. Baird's Bread-Fort Worth, TX
August 1990 to March 1995
Maintained automated equipment and robotics on a state-of-the-art, fully automated production line. Worked with PLC controlled photo eye activated conveyor systems. Performed machine setup for different product lines.
Executed troubleshooting and problem solving management with the aim of reducing downtime and costs.
Ensured that any inspection done by the American Baking Institute would net the company nothing less than recognition of the American Baking Institute's "Gold Standard". Supervised 11 highly skilled maintenance technicians on daily as well as capital budget projects. Worked closely with outside contractors to ensure work would be completed on time and budget. Maintained PM schedule for the plant as well as doing spot audits on remote plants. Manufacturing Engineering Technician
Tecnol-Fort Worth, TX
August 1988 to August 1990
Built automated production equipment that produced surgical masks, gowns and foot covers from blueprints and schematics.
Calibrated harmonics of the Ultrasonic sealing horns and maintained lot records enabling the engineering department to do statistical analysis of which metal alloy combinations created the best seal and gave the longest production life.
Trained production personnel on operation and safety. Helped develop the production standards for quality and quantity produced per shift.
Sr Manufacturing Maintenance Technician/ Department Manager Anchor Brush Company-Fort Worth, TX
August 1981 to August 1988
Developed an employee driven Problem Identification and Correction program that pushed our quality rating to 99% and above.
Initiated a preventive maintenance program that significantly improved machine and mold run time between repairs.
Performed tooling on various types of automated equipment used in the assembly process. Education
Certification
Ferris State University - Big Rapids, MI
May 2006
Associate of Applied Science in Automated Systems Technology Tarrant County Junior College - Fort Worth, TX
June 1993
Advanced Heavy Equipment Maintenance Technology
US ARMY Ordnance School Aberdeen Proving Grounds - Hampton, VA September 1979
Heavy Equipment Maintenance Technology
US ARMY Ordnance School Aberdeen Proving Grounds
October 1977
Multimedia Online
Adept Technology Center - Cincinnati, OH
Skills
• Maintenance
• Scheduling
• budget
• Outlook
• Estimating
Certifications and Licenses
Driver's License
Contact this candidate