Quality Assurance Control

SHYAM SUNDAR KUMAR

Manager – Technical(R&D,QC & QA)

Nauranga, PO-Jalalpur, Patna (Bihar), PIN Code-811302

E-Mail: *************@*****.**.**, Phone: +91-767*******,What'sApp No. +91-767*******

A competent professional, completed graduate degree in Technology(B.Tech-Electrical & Electronics) with over 14 + years professional experience in Quality Control, Quality Assurance, Product Design, Product Development, Process Development, Vendor Development, Cost Reduction & Product Validation for specially Lead- Acid battery,E-vehicle, Electrical & PLC Panel development professional.

Target Industry: (Lead-Acid & Lithium Ion battery) & Power Sector

• Over 14+ years of competent professional experience in Quality Control, Quality Assurance, Product Design & Development, Product Functioning, Product Validation, Costing, Concept Designing and Team Management

•Currently working with M/s S&F Alloys Industry, Samba as a Manager-Technical (R&D,QC & QA) & Reports to MD(Company Owner)

•In-depth knowledge of AutoCAD 2009-2020, Auto-Desk Inventor (Solid Modeling, Surface Modeling, Integrated Solid Modeling & Sheet Metal Works), Solid Works, VHDL, MS-Excel, MS-Word, MS-Power Point and GD&T

•Proven track record of designing & developing products on brand, complying with company’s mission statement, pricing it appropriately and meeting margin requirements.

•Familiar with reviewing development samples and conveying changes to both internal and external parties from original specifications complying with each season deadline.

•Capable of forecasting current and new product introductions with Team Members and Merchandise Management

•Effective leader with excellent motivational skills to sustain growth momentum while motivating peak individual performances.

•Pack designing,Charging and validation knowledge of Lithium-Ion Battery.

CORE COMPETENCIES

Quality Control & Quality Assurance

Product Development

Documentation

Vendor Management

Electrical & Mechanical Designing

Proto-type Benchmarking

Team Management

Cost Optimization

Product Validation

Costing

ORGANISATIONAL EXPERIENCE

M/S S&F Alloys Industry, Samba (February’2024–Present)

Manager (Technical -QC & QA)

Company Profile: (Leading Manufacturer of Lead Metal Products, Supplier & ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Company)

Product: E-Vehicles, inverter, UPS & Two Wheeler battery.

Posting: Technical (QC & QA ), Samba(J&K).

ROLE & JOB RESPONSIBILITIES:

Technical responsibility of E-Vehicles and Small UPS projects including battery capacity range,Types of battery, Manufacturing facility, Plant and machinery needs, Resources needs,Design scopes,Developments of various process/procedures, Tools developments and manpower training & team development.

Quality Meeting Management- New Product & Customer

Quality development – NPI & ECN

Customer Quality management - Market Quality

Design,Review & Validates of E-Vehicles, two wheeler & UPS battery products as per application.

Providing Technical support to the production team.

Develop and manage budgets for production, quality & machinery spare parts.

Optimize resources to minimize production cost while maintaining quality.

Manage and procure raw material for E-Vehicle & small UPS and motorcycle battery products.

Continuously evaluate and improve production process.

Develop and implement Solutions to improve the efficiency and productivity.

Ensure adherence to internal audits.

Implement and manage automation Solutions to enhance production and quality process

Develop and train members to enhance theirs skills and capabilities.

Team Management

M/S Eastman Auto & Power Limited, Baddi (Novemver’2021–January'2024.)

Deputy Manager (Technical -R&D)

Company Profile: (Lead –Acid Battery Manufacturer, Supplier & Exporter & ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Company)

Product: Lead acid battery like E-Vehicles, inverter & UPS.

Posting: Technical (R&D), Baddi

ROLE & JOB RESPONSIBILITIES:

Developing New Charging Site like Assessment, Machine Selection & Site Lay-outing.

Outsource Charging Lab Management (Electrical Lab & Chemical Lab)

Providing Technical Product Specification & Process Specification

Developing & Establishing New process to avoid/Control Premature rejection warranty.

Automation Machine Development for making process precise & more efficient.

Solving site developing problems between Third party Vender & site In-charge

Prototype building Validation.

Review Quality MIS, Production MIS & IQC MIS Sheets and providing solution to control the rejection.

Providing Technical Awareness Training to IQC, Charging & Packing manpower

Guiding for Standard testing procedure and validation

Analysis rejection Trend during product charging

Having Experience in VAVE Projects & QIP’s (Quality Improvement Project)

Team Management

M/S Jay Ace Technologies Ltd., Roorkee (May’2015 - October’2021)

Asst. Manager (Product Design and Development)

Company Profile: (Lead –Acid Battery Manufacturer & ISO 9001:2008 Certified Company)

Product: Lead acid battery like Automotive, Industrial & inverter.

Posting: R&D, Gurgaon.

ROLE & JOB RESPONSIBILITIES:

Experience in Product Design & Development (Product Engineering, Prototype & Pilot Batch Sample Making) in R&D.

Product Validation as per JIS, IS, IEC & DIN Standards in Electrical Test Lab.

Much experience in design of Industrial, Automotive, UPS AGM & GEL VRLA (26Ah-200Ah) and Small Two-wheeler (12V-2.5Ah to 9Ah) Batteries.

Experience in Tool design like Comb & burning box, Container Mould, Lid Mould, Sealing Fixture, Pasting Shoes & Plant layouts.

Review of drawings & design data book.

Review of BOM (Bill of Material) & Purchase order.

Benchmark for competitor product, Product design for OEM specific requirements.

Solving customer complains & market complains.

Monitoring production processes, identifying defects/deviations & taking corrective action with maintenance, production & quality team.

Vendor development regarding usage of material selection.

Analysis of costing for new product compared to existing product.

Weight Analysis of scrap batteries, Raw Material & waste Material.

Preparation of Test certificates and records keeping of production & QC department.

Research for New products, product enhancements & products redesign.

Knowledge of APQP, DFMEA, PFD, POKA-YOKE, PPAP, ISO 9001:2015 & IATF 16949:2016.

Feasibility review, Reverse Engineering, VA/VE and GD&T.

Knowledge of 5’S & Kaizen system.

M/S Sara Sae Private Ltd., Dehradun (Jan ’2013 – May’2015)

Senior Engineer- (R&D)

Company Profile :( Oil Field Equipment Manufacturer, #1 FMC Supplier & Certified by DNV Quality System)

Product: BOP Control Unit, Electrical & PLC Panel & Tong.

Posting: R&D, Dehradun.

ROLE & JOB RESPONSIBILITIES:

Design & Development of all products related to electrical & PLC panel like HPU Panel, Driller Panel & Tool Pusher Panel as per API 16D Standards & NEC500 Standard.

Review General Arrangement, wiring layout & wiring diagram for electrical panel and PLC Panel

Design base plate Assembly & base plate machining for Hydraulic pressure unit, Remote control panel & Tool Pusher panel.

Design enclosure & enclosure machining hole layout as per Atex & Adlets Standard for electrical & plc panel.

Providing design solutions as per market & customer requirement.

Design Tag set & graphic layout for door of electrical & plc panel.

Design door machining hole layout for electrical & plc panel.

Providing wiring selection as per load of electrical & plc panel.

Good knowledge of starter, MCB & Earthing.

Programming logic control program on Versapro (GE-Fanuc) & Radiolinx software.

Review BOM (Bill of Material ) & manual for BOP Control unit.

Preparation of Quotation & Costing for customer order.

Maintain data records in ERP System & Fox-pro.

Prepare Design Data Book.

Identify concerns and initiate corrective actions relating to product, process and quality systems.

M/S Jay Ace Technologies Ltd., Roorkee (Dec ’2010 – Dec‘2012)

Engineer- (R&D)

Company Profile: (Lead –Acid Battery Manufacturer & ISO 9001:2008 Certified Company)

Product: Lead acid battery like Automotive, Industrial & inverter.

Posting: R&D, Roorkee

Role & JOB RESPONSIBILITIES:

Design & Development of Lead Acid Battery product.

Testing & Validation of Lead Acid Batteries as per JIS, IS Standard.

Managing Electrical Test Lab, Charging Section

Providing Design & Quality Solutions for Process & Market related issues.

Handling Load testing of battery on Inverters of various brands for battery backup time (Market requirements)

Check capacity of battery on LCT (Life Cycle tester) and RCT (Reserve Capacity tester).

Handling a team of 10 peoples and regular provide training for better working in Electrical Test Lab.

Design Tooling.

Grid design for different type. Of lead acid battery.

Analysis of material sizes & ratio on particle size analyzer (Model-Hydro 2000 MS) & operation & Standardization of OES (Optical Emission Spectrometer).

Check process on shop floor in weekly wise.

Managing audit regarding technical point of view.

Knowledge of APQP.

Provide technical aspects for preparing paste.

Prepare Quotations & Sketch for Battery purchase order.

Video Max International Industries, Roorkee (July’2010 – Dec‘2010)

Testing Engineer (R&D)

Company Profile: (DVD Players & LCDs Manufacturer & ISO 9001:2008 Certified Company)

Product: DVD Players & LCDs

Posting: R&D, Roorkee

Role & JOB RESPONSIBILITIES:

1. Pre & final testing of the Products.

2. Upgradation of software.

3. Chip design & Programming on SP 280U Superpro USB Series software.

Educational Qualifications:

B.Tech in Electrical & Electronics Engineering from RIT Roorkee, (U.K. Technical University, Dehradun).

12th from T.N.B College, Bhagalpur, B.I.E.C. Board Patna.

10th from M.R.G.B. school, Barhiya, B.S.E.B Board Patna.

Project Details:

Title: DC Motor Speed Controller Using Pulse Width Modulation Technique and this project deal with the hardware of dc motor speed controller at small scale which utilizes the PWM frequency and power mosfet for the speed variations. The control signal is generated by 555 Timer

Training Attended

Got training at BHEL, Haridwar on

a)Basics of CNC (Computer Numerical Control)

b)Working of Turbo generator

Got training at DTHT Solutions, Dehradun on

a)Basics of VHDL

b)VHDL Programming & Simulation

Got training at CADD Centre Training Service, Dehradun on

a)Auto-Cad & Autodesk Inventor

Extra Co-Curricular Activity:

Knowledge of industry codes such as ISA, IEC, CSA & NEC.

Personal Profile:

Date of Birth : 2nd November’1986

Marital Status : Married

Hobbies : Net Surfing, Reading Newspaper & Current Affairs

Language Known : English & Hindi

Present Location : Samba(J&K)

Passport No. : H8256900

Current CTC : Rs 7.1 Lacs/A

Relocation : YES

Notice Period : One Month.

Declaration:

I hereby declare that all are above information is true and correct to the best of my knowledge and belief.

Date:

Place: Samba (J&K) (SHYAM SUNDAR KUMAR)

Profile

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