Quality Control Assurance

EMMANUEL CHINYERE IKPEGHIBUMO

Surulere, Lagos State, Nigeria

080********, Email *******@*****.***

Summary

An experienced, results-oriented Quality Assurance and Quality Control professional with over 16 years proven track record in implementing effective quality control procedures, resulting in significant reductions in product defects, customer complaints and production errors. I have adept experience in the design and manufacturing of food, commercial and industrial packaging solutions. With my strong analytical, problem solving, decision making, team play, management and leadership skills, am adept at driving process improvements, increasing efficiency and reducing costs, with strong commitment to maintaining compliance with industry standards.

Nigerian Packaging Academy (Institute of Packaging SA)

Diploma in Packaging Technology

Federal University of Technology Owerri

Polymer and Textile Engineering

In view

- 2006

Education

Experience

Crownpack Nigeria Limited (Former Sadhwanis Nigeria Ltd.), OGSHE. Off Idiroko Road, Otta OgunState.

Quality Control Executive: 2022 – Till Date

-Monitoring and evaluating all aspects of production process and operations to identify areas for improvement and implement corrective actions.

-Ensuring that Standard Operating Procedures are strictly adhered to during production on each process line, in conformance to customer specifications and standards.

-Oversee the online and In-process monitoring and Analysis of materials in the production processes (Printing, Lamination, Extrusion (Blown film), Extrusion lamination, Slitting) in according to quality standards.

-Attend arising customer complaints; investigate the customer complaints to address areas of improvement and eliminate non-conformance through RCA and CAPA.

-Coordinate and monitor all shift activities in the quality assurance/control department.

-Ensuring reliability and integrity testing of packaging raw materials and finished goods (Flexible laminate, Lamitubes, Shrink film, Labels, Hot-melt, Pouch bags).

-Market sample analysis and assist in the research and development of new packaging barrier composites and specialty packaging formats –Mono film/monolayer, Bouillon Cube packaging, MDO PE, PE laminates, High Barrier Liquid/Oil packaging. Ensuring trial requisition meets customer expectation during machine-ability performance trial run, extended capability trial run and the commercial bulk run.

-Collaborate, support and contribute to strategies for assessing site GMP and implementation to ensure compliance with industrial standards – ISO 9001:2015, FSSC 22000 V5.1, HACCP and HALAL Certification System.

-Monitoring of calibration of Equipment as well as knowledge on instrumentation.

Bagco-Morpack (A Division of Flour Mills of Nigeria), 37 Eric Moore Road, Iganmu Surulere Lagos.

Shift Quality Control Team Lead: 2017 – 2022

-Assist the Quality Assurance Manager in developing, implementing standards and methods of inspection, testing and product specification development.

-Ensure 100% sampling on on-line inspection as required by QA sampling plan, to ascertain conformance to customer’s specification.

-Facilitate analysis of all incoming raw materials, documenting of results and also ensure standard procedures are followed for all outgoing finished goods.

-Assisting in handling of customer complaints and resolutions.

-Work closely with all departments in the organization, ensure the effectiveness of QMS requirements. I monitored and ensured that all Quality objectives and Quality Policies are been adhered to.

-Generating customer's certificate of analysis and ensuring quality records are well arranged, reviewed and validated.

-Oversaw maintenance, calibration and control of inspection, measuring of all test equipment.

Updated technical KPIs and complaint reports in line with ISO Standards.

Ideal Cartons Ltd/Apex Packaging Company Ltd. (A Division of Adkan Services Nigeria Ltd), Idu Industria

Layout, FCT-Abuja.

Quality In-charge: 2015 – 2017

-Responsible for all QA related activities, by assuring compliance in the plant, Division, Corporate and Regulatory Quality assurance requirements in areas of material inspection, in process quality control, finished product evaluation, GMPs, 5s, Housekeeping and general safety procedures.

-Established and upgraded quality control processes, by setting up Quality plans and Quality Work instructions within the system.

-Carried out daily in-process quality test and checks on line printing, laminated and slitted jobs in accordance to customer approved specification.

-Monitored and oversee daily test carried out on raw materials and finished Carton Corrugated boxes (Thickness, ring crush test, moisture content and Dimensions - Kraft liners, test liners, fluting papers. Edge crush test, Bursting strength test, Puncture resistance test, Water resistance glue test, Box compression test, scuff resistance test, Stacking and Height Test – Corrugated and Printed Carton Boxes).

-Coordinate with Production team, Warehouse and Maintenance regarding nonconformance and implemented corrective and preventive action plans.

-Preparing and reviewing of product standards, such as printing shades, laminates, corrugated carton, product specifications and dimensions in line with customer’s approved specifications.

- Handling, documenting and investigation of internal deviations.

Nampak Nigeria Plc. 3/7 MetalBox Road, ACME, Ogba, Ikeja Lagos.

Quality Inspector: 2010 – 2015

-Responsible for ensuring and monitoring that all Quality plans, Quality control work procedures, work instructions, manufacturing standards and other forms of inventories are adhered to and maintained. Making sure that all materials are appropriately tested and results correctly reported.

-Responsible for document control and arrangements, making sure that all QA records, data and information are appropriately arranged and made available at any request.

-Liaising with the QA Manager in coordinating investigation of quality related customer complaints, making sure they are resolved and providing reports of the corrective action/preventive action (CAPA)

-Assisting the QA Manager in coordinating with production, warehouse and maintenance regarding product nonconformance tagging, sorting and quarantine.

-Carried out In-process monitoring and Analysis of materials in the production processes (Printing, can components (Lids and Bottom), Slitting, Can Welding and Seaming Operations, air tightness leak test and other mechanical test of finished cans and shipment.) according to Quality standards.

-Carried out checks on all supplied raw materials to be used for production (Thickness of Metal Tin Plates, Coating strength and adhesion of coating varnishes and lacquers, Corrosion Resistance Test of tin plates and compression test)

Arvee (Veepee Group) Nig. Ltd, Lagos/Abeokuta Expressway, Sango Otta Ogun State

Quality Control Officer: 2008 – 2010

-Carried out In-process monitoring and Analysis of materials in the production processes (Printing, Lamination, Extrusion (Blown film), Slitting and loading) according to Quality standards.

-Carried out comprehensive analysis on all incoming raw materials and finished goods.

-Assisted in the preparation of Certificate of Analysis for all finished goods as per Quality/Customer Standards.

-Prepared various ranges of dyne solutions (36,38,40,42,48,56,70) required to check treatment levels of films.

Skills

Quality Management System. Food Safety Management System. ISO Standards Knowledge. Good Manufacturing Practices. 5S. ERP (Microsoft Dynamics). Good Documentation Practice. Good communication and presentation skills. Root Cause Analysis. CAPA investigation and reporting. Product Development, Sampling and Evaluation. Good knowledge of manufacturing processes and operations. Process Monitoring and Control. Equipment Calibration and Maintenance. Continuous Improvement. Supplier and Raw Material Evaluation. Attention to details. Problem solving. Team work and collaboration. Time Management. Decision-making skills. Adaptability and Flexibility.

Core Competence and Certifications

-Level 3 HACCP (Manufacturing) Training (Training Express)

-Food Safety Online Training (4 Quarters Consultants)

-ISO 9001: 2015 Quality Management System – Implementation and Internal Audit Course. (Qualitext Consulting & Associates Ltd.)

-Work Place Health and Safety Training (Rely Supply Limited)

-In-house Professional Trainings in Can Making, Flexible Packaging, Paper and Cartons Manufacturing and Plastic Production.

Interests

Reading, playing board games, listening to music and quest for information.

Reference

Available Upon Request.

Contact this candidate