Quality Control Maintenance Operations

Shailendra Kumar

Mobile:885*******

E-Mail: *********@*****.***

Achievement-driven professional targeting in the areas of Operations & Maintenance / Installation & Commissioning / Erection & Troubleshooting with a growth oriented organization

Location Preference: Overseas

Profile Summary

A result-oriented Professional with 20 years of experience in Manufacturing, Maintenance Operations and Troubleshooting

Gained international exposure in Tanga (Tanzania) and Andola (Zambia) in 2012 and installed machines for the packaging of Hydrate Lime

Knowledge of Manufacturing, Installation and Troubleshooting of Packaging Machines, besides manufacturing of Batch Controller

Successfully installed a packaging machine for the Cement Plant in 2012 in Chanchoo (Ethiopia)

Expertise in innovative modifications in the existing equipment, facilities to improve the performance, efficiency and life cycle of the machine with reduction in energy consumption

Skills in managing operations involving resource planning, materials planning, in-process inspection, team building, and co-ordination with internal departments & external customers

Proficient in maintaining the commissioning activities & maintenance of machinery, implementing process enhancement and quality control techniques

Implemented plans & annual turnaround with focus on optimum utilization of manpower and materials

Resourceful in managing a wide range of technical challenges including designing, projects execution and project coordination

Proven capability to identify and source alternates/ options based on technical applications in accordance with project schedule

Effective communicator with excellent relationship management & negotiation skills; possess a flexible & result-oriented attitude

Core Competencies

~Installation & Commissioning ~Erection & Troubleshooting ~Project Management

~Liaison & Coordination ~Resource Optimization ~Team Management

~Manufacturing Operations

Organizational Exeperience

Portserv International Ltd. Markham Ontario L3R 3J7 Canada. Mar’19 till now

Maintaining and handling the portpack beam base machine, loadcell machine, Richard Siemens, portpack allen Bradley plc machine. Rebuild 3 portpack machine scrap from in working condition at TEMA port Accra Ghana.

During the offloading operation fixing all types of problems such as electrical or mechanical, I travelled twice Mauritania twice Cod de Ivorie and Ghana.

Commodities Trading Company, Freetown Sierra Leone Western Africa Feb’13 – Oct 18

As Packing Machine Engineer

(Managing port pack containerized mobile bagging equipment to discharge dry bulk material alongside vessel in destination ports via clamshell grab into a material feed hopper; Machines managed: Siemens S7- 200 programmable logic controller, sewing machine Union Special 80800C, TGS Grab MOC-TD 6500 and Bobcat S175 Skid Steer Loader)

Aprotech Engineers Pvt. Ltd., Mathura, U.P. Sep’08 – Jan’13

As Service Engineer

(Supervise the installation

Key Result Areas:

Conducting technical audits, evaluating existing processes and restructuring them to enhance operational efficacy

Identifying areas of obstruction/breakdowns in routine check-up and taking steps to rectify the equipment through application of troubleshooting tools; steering predictive/ breakdown/ preventive maintenance for reducing machinery downtime

Preparing installation, testing & commissioning schedules in coordination with equipment supplier, erection agency, testing and commissioning team to match with the project completion plan

Managing port pack packing machine for rice in the port and also maintenance the machine and troubleshooting electrical faults and mechanical faults during the offloading operation

Administering erection & commissioning of process control equipment and instrumentation systems

Implementing several quality measures including preparation / maintenance of necessary documents as per CGMP and conducting audits to ensure compliance with standards

Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency

Recognising areas of breakdowns and taking steps to rectify equipment through application of troubleshooting tools

Formulating operating budgets and managing overall operations for executing projects within cost & time norms

Supervising development with respect to cost, resource deployment, time overruns and quality compliance; evaluating production progress & taking adequate corrective actions

Organizing, planning and coordinating the entire product development including requirement analysis, finalizing parts specifications, designing, verification & validation, and so on

Scheduling and rescheduling supplies; budgeting and planning the funds for procurement and sourcing of materials ensuring optimum utilization of materials and maximum cost savings

Monitoring the arrangement of spare-parts from local & global market at minimum level, enquiries, collection of quotation, material requisition, job order as per approval from higher authorities

Designing, cost estimation, implementation & planning of new molecule project along with its feasibility study for diversification as well as expansion

Previous Exeperience

Altajir Glass Industries in Dubai, UAE Jun’03 – Jun’08

As Line Inspector

M/s Plasser, India Oct’02 – May’03

As Technician

Education

I.T.I. Diploma in Mechanical stream from A.K.S Nizzamuddin, Delhi in 1999

Other Courses:

Tool Designing in Sheet Metal and Plastic Moulding in June 2001

CAD from PRIDE (NSIC) in June 2001

Personal Details

Date of Birth: 19th November 1979

Address: 146/5 vedram colony, Palla No. 1, Sarai Kwaza, Faridabad, Haryana

Languages Known: English and Hindi

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