Continuous Improvement Power Plant

Ebenazer Nayagam

Construction and Mechanical Professional

**************@*******.*** +601******** Malaysia

Highly skilled and adaptable Construction and Mechanical professional with a wealth of experience across various industries, including Mining, Power Plant, and Petrochemicals. Demonstrated expertise in Construction Management, Supervision, Commissioning, and Quality Assurance. Proven track record of successfully leading diverse, multicultural teams to deliver projects on time and within budget. Possesses exceptional problem-solving and decision-making abilities, complemented by a strong commitment to safety and continuous improvement. Fluent in English, Indonesian, Malaysian, and Tamil.

Renowned for exceptional communication and leadership skills, delivering technical and operational excellence in a fast-paced, challenging environments while fostering continuous improvement.

Experience

KOCH Engineered Solutions, Abu Dhabi, UAE August 2023 – November 2024 Mechanical In-Charge, Conveyors & Bucket Wheel Excavator - Line 2

Conducted thorough analysis and provided feedback on method statements, JSA’s, and lifting plans. Oversaw and directed site construction and installation activities to ensure adherence to project specifications.

Reviewed and updated construction plans and schedules to optimize project timelines.

Ensured timely completion of all assigned tasks and deliverables according to project milestones. Facilitated comprehensive punch list completion, addressing all outstanding issues promptly and effectively.

Provided valuable insights and recommendations on commissioning procedures to enhance efficiency. Led the commissioning process for all equipment, encompassing both rotating and static components, as well as hydraulic system, piping and hydrotest procedures.

Turbo Turbine Engineering Sdn Bhd, Malaysia Jan 2023 – July 2023 Mechanical, Construction & Commissioning Specialist.

Executed installation, commissioning, and repair tasks for Dresser-Rand, Elliot Ebara, Nadrowski, Shinko, and KKK steam turbines & compressors.

Provided valuable insights and feedback on commissioning procedures to enhance efficiency and effectiveness.

Conducted corrective mechanical operations and carried out lubrication maintenance activities to ensure optimal equipment performance.

Reviewed and provided feedback on method statements, JSA’s, and lifting plans to ensure compliance and safety.

Supervised site construction and installation activities to ensure adherence to schedules and quality standards.

Successfully completed commissioning procedures for all equipment, including rotating & static components and piping/hydro testing systems.

USP&E Holdings Pty Ltd, Somilo, Mali, West Africa Jan 2022 – Dec 2022 Mechanical/Piping Construction Manager

Managed installation and commissioning operations for Loulo-Gounkonto Power Plant EPC Project,

achieving project completion within set timelines.

Developed and implemented corrective mechanical maintenance strategies, resulting in an increase in equipment reliability.

Supported Power House maintenance activities, reducing downtime by through proactive maintenance initiatives.

Directed mechanical/piping contractors and subcontractors, ensuring project milestones were met and exceed client expectations.

Led safety initiatives as the site safety representative, resulting in zero lost-time incidents and full compliance with safety regulations throughout the project duration.

Turbo Turbine Engineering Sdn Bhd, Malaysia July 2020 – Dec 2021 Mechanical Adviser

Managed installation, commissioning, and repair initiatives for Dresser-Rand, Elliot Ebara, Nadrowski,

Shinko, and KKK steam turbines & compressors, resulting in a 10% reduction in downtime.

Implemented targeted corrective mechanical operations, enhancing equipment reliability and reducing maintenance costs by 15%.

Executed precision in-house and on-site balancing, dynamic balancing, and thermal metal spray & hard facing procedures, resulting in improvement in machinery performance.

Leveraged machining and fabrication expertise to optimize equipment functionality, leading to an increase in production efficiency and throughput.

Black & Veatch Inc., Indonesia Sept 2017 – Jan 2020 Mechanical Specialist, SMP & Bulk Material Handling & BOP

Conducted detailed reviews of steel erection drawings and meticulously inspected civil foundations,

ensuring 100% compliance with project specifications.

Supervised ground assembly and erection activities, resulting in the successful installation of mechanical equipment for a 2 x 1000MW Power Plant, achieving project milestones ahead of schedule.

Provided expert input on method statements, JSA’s, and lifting plans, contributing to a reduction in safety incidents.

Oversaw the construction of steel structures, material handling systems, HVAC and BOP, leading to seamless integration and operational readiness.

Developed and implemented comprehensive corrective maintenance and lubrication procedures, resulting in equipment reliability and a decrease in maintenance downtime.

Schlumberger, Kuwait March 2016 - Aug 2017 Engineer, Project Piping & Spools Fabrication, Hydrotest, Mechanical & BOP

Directed the construction of a processing and handling facility, enabling the processing of 40,000 barrels

of stock tank oil per day and managing 104 MMSCFD of associated sour gas.

Supervised spools fabrication and piping erection, ensuring the completion of Phase-1 facilities for oil and gas treatment, including hydraulic systems, pump stations & PRS, mechanical in land rig, compressors & motors.

Executed comprehensive QA/QC inspections, resulting in a reduction in defects and ensuring compliance with industry standards.

Successfully led pre-commissioning, commissioning, and performance testing, achieving seamless operation of Phase-1 facilities and facilitating the transition to Phase-2 Sulphur Recovery unit.

Conducted meticulous fabrication inspections, guaranteeing the quality of spools and associated systems, and reducing rework.

Provided critical input on method statements, JSA’s, and lifting plans, contributing to an improvement in safety protocols and minimizing workplace incidents.

Contributed to the construction of an HDPE/LDPE Polymer Plant including HVAC systems, expanding the project's capabilities and diversifying the company's portfolio.

Metix SMS Group, Samalaju, Sarawak, Malaysia Dec 2014 – Feb 2016 SMP & BOP Supervisor

Managed a greenfield project to establish a smelter facility, overseeing the production of high carbon

ferro manganese and silicon manganese.

Provided critical feedback on method statements, JSA’s, and lifting plans to enhance safety protocols and operational efficiency.

Directed structural steel erection, piping/hydrotest, and tank fabrication activities, ensuring adherence to specifications and quality standards.

Managed the installation and commissioning of mechanical static & rotating equipment, optimizing functionality for efficient operation.

Conducted comprehensive reviews of mechanical drawings to guarantee accuracy and compliance throughout the project lifecycle.

Saudi Aramco-Techint Limited, Saudi Arabia. Oct 2013 – May 2014 Mechanical Superintendent - SMP & Material Handling & BOP

Oversaw the construction of the SP3-Solids Handling Package, achieving a daily production rate of 6300

Tons for coke transport & storage unit.

Managed the installation of Sulphur pelletizer & loading unit, ensuring a production rate of 1260 tons/day. Supervised the construction of Sulphur and coke storage facilities, maintaining a 42-day supply for Sulphur and a 48-day supply for coke.

Coordinated civil works, tank fabrication, HVAC systems and mechanical installation, meeting project deadlines and budget requirements.

Enhanced safety protocols by providing expert input on method statements, JSA’s, and lifting plans, resulting in a reduction in safety incidents.

Optimized commissioning procedures for Coke & Sulphur Solid Handling systems, ensuring smooth operation and minimizing downtime during startup.

KBR, (PT Roberts & Schaefer Soros Indonesia), Indonesia Nov 2010 – April 2013

Managed the construction of a 2 X 660MW Power Plant, overseeing all aspects of project execution from

initiation to completion.

Coordinated with subcontractors and suppliers to ensure timely delivery of materials and equipment, optimizing project timelines.

Implemented quality control measures and conducted regular inspections to ensure compliance with regulatory standards and project specifications.

Developed and maintained project schedules, ensuring adherence to deadlines and budget constraints. Facilitated communication between project stakeholders, including engineers, contractors, and clients, to address issues and ensure project success.

Project Superintendent, Operations & Maintenance (O&M) Nov 2012 – Apr 2013 Oversaw the day-to-day operations and maintenance of the coal handling system, as well as mechanical static & rotating equipment, including HVAC systems, compressors & motors.

Coordinated root cause analysis of machinery failures and plant shutdowns, leading to a reduction in unplanned downtime.

Developed and implemented safe working practices and operating procedures, ensuring compliance with safety regulations and standards.

Conducted regular inspections and audits to identify areas for improvement and optimize equipment performance.

Collaborated with cross-functional teams to address operational challenges and drive continuous improvement initiatives.

Commissioning Advisor Mar 2012 – Oct 2012 Conducted pre-commissioning and commissioning activities for mechanical static & rotating equipment, ensuring seamless integration into project operations.

Prepared comprehensive dossiers detailing equipment specifications and installation procedures, facilitating efficient project documentation.

Served as a field engineer on-site during the installation of new machinery, providing technical expertise and guidance to ensure successful implementation.

Collaborated with project teams to troubleshoot issues and optimize equipment performance during commissioning activities.

Ensured compliance with safety regulations and quality standards throughout the commissioning process, prioritizing the safety of personnel and the integrity of equipment.

Construction Manager, SMP & Material Handling Nov 2010 – Feb 2012 Managed the coordination of civil works, structural steel erection, and mechanical installation for a 4000 tph (4250 tph peak) Duplicate Conveyor System spanning 13 km.

Verified steel erection drawings, ensured precision in civil foundations, and supervised ground assembly, alignment, and bolt tightening of mechanical equipment.

Provided critical feedback on method statements, JSA’s, and lifting plans, ensuring adherence to safety and quality standards.

Resolved technical challenges in collaboration with discipline engineers and addressed commercial issues with the Site Manager, maintaining project momentum.

Facilitated negotiations with international suppliers, expediting equipment and material supplies to meet project deadlines.

Produced detailed weekly and monthly reports for Project Management, offering valuable insights and technical support as directed by the Project Manager.

Black & Veatch International, Indonesia Jan – Dec 2010 Mechanical / Commissioning Engineer, SMP & Material Handling & BOP

Directed construction of structural steel erection and mechanical installation for a Mitsubishi 660 MW x 2 coal-fired power plant, achieving full safety compliance.

Improved safety protocols by providing method statement and JSA feedback, reducing incidents. Conducted meticulous inspections of steel erection drawings, civil foundations, and mechanical equipment to ensure project specifications.

Managed installation and inspection of all mechanical equipment, enhancing reliability.

Monitored subcontractor activities to maintain project schedules and quality standards, completing the project ahead of schedule.

Organized and completed punch-list items efficiently, facilitating a seamless handover process.

Led commissioning efforts and supervised operation of coal and material handling systems to ensure operational readiness.

Enforced strict adherence to HSE procedures, maintaining a safe work environment with zero incidents.

PT Inamco Multi Services, Indonesia Jan – Dec 2009 Technical Superintendent

Directed the construction, installation, commissioning, and certification of mechanical static & rotating

Equipment for a wireline and slickline LCT project, ensuring compliance with industry standards. Managed the overhaul & repair of mechanical equipment, resulting in a reduction in downtime.

Updated and implemented a preventive maintenance program and safe operating procedures for all equipment, enhancing operational efficiency and safety standards.

Conducted training programs and facility upgrades to improve the competence of client personnel, resulting in an increase in productivity.

Provided technical support to client management, resolving technical issues promptly and ensuring client satisfaction.

TFI International, Kandahar,Afghanistan April 2008 – Jun 2008 Branch Manager

Conducted thorough reviews of steel erection drawings and meticulously inspected civil foundations to

ensure compliance with project specifications.

Supervised ground assembly, erection, alignment, and bolt tightening activities to guarantee structural integrity and safety.

Collaborated with engineering teams to resolve any discrepancies and ensure smooth project execution. Implemented quality control measures to maintain high standards of construction and adherence to project timelines.

Facilitated communication between project stakeholders to address any issues and ensure project success.

TFI International, Kyrgyzstan Sep 2007 – Mar 2008 QA/QC Representative

Executed project management duties for a military construction contract, overseeing the construction of

a container warehouse, fire station, medical center, lift station sewerage station, and recreation hall for a US Air Force base.

Ensured compliance with QA/QC requirements and standards for all construction work, including field fabrication and development of technical specifications.

Collaborated with international vendors to procure materials and equipment, facilitating the achievement of project milestones within budget and timeline constraints.

Conducted regular inspections and audits to maintain quality standards and address any non-conformities promptly.

Provided detailed reports and documentation to stakeholders, ensuring transparency and accountability throughout the project lifecycle.

Black & Veatch International, Indonesia Dec 2005 – Nov 2006 Construction Coordinator

Verified construction completion and coordinated the execution of the 2x660 MW Tanjung Jati B-Unit 1 & 2

Project, including B&W 2X600 MW boilers subcritical pressure 2600(psi), pulverized coal systems, and Toshiba steam boilers.

Managed an aggressive commissioning schedule, ensuring timely project completion and operational readiness.

Facilitated communication between project stakeholders to address issues and ensure project success. Implemented quality control measures to ensure compliance with regulatory standards and project specifications.

Conducted regular inspections and audits to monitor project progress and identify areas for improvement.

Engineer / Commissioning Specialist

Facilitated procurement by identifying and negotiating with international suppliers, ensuring timely delivery of materials and adherence to project specifications.

Collaborated with clients, consultants, and subcontractors to successfully commission the coal handling system, encompassing mechanical static & rotating equipment, ship unloaders, stackers, reclaimers, and crushers.

Coordinated with stakeholders to ensure seamless integration and functionality of Balance of Plant components, optimizing project efficiency and performance.

KBR (PT Roberts & Schaefer Soros), Indonesia Jul 2005 – Nov 2005 Engineer / Commissioning Specialist (Secondment to BVI)

Supervised the verification of construction completion for the coal handling system of the 2x660 MW

Tanjung Jati B-Unit 1 & 2 coal-fired power plant, ensuring adherence to project specifications. Collaborated with cross-functional teams to conduct comprehensive inspections and assessments, guaranteeing the integrity and functionality of bulk material handling systems.

Utilized technical expertise to identify and resolve construction-related issues, contributing to the successful completion of the power plant project.

Generated detailed reports and documentation to document construction progress and compliance with regulatory requirements.

Supported commissioning activities, ensuring smooth transition to operational status and optimal performance of SMP & Material Handling & BOP systems

KBR (PT Roberts & Schaefer Soros), Indonesia February 2005 – June 2005 Mechanical Superintendent

Led and supervised the mechanical installation and commissioning of a 4000 tph (4500 tph peak) crusher 6 line, as part of a plant upgrade expansion project.

Coordinated activities with cross-functional teams to ensure efficient project execution.

Implemented quality assurance measures to ensure adherence to project specifications and safety standards.

Managed procurement and logistics to support on-time project delivery.

Provided technical expertise and troubleshooting support during the installation and commissioning phases.

Core soft skills : communication, teamwork, adaptability, coordination, problem-solving, leadership, multilingual

Software skills: word. excel

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