ALPHONSO HALL
PROFESSIONAL SUMMARY
Engineering Manager with a master degree in Mechanical Engineering. Experienced in people and project management through directing the efforts of facility personnel, architects and contractors alike. Project management experience range within the manufacturing and industrial, university and city government and multi-family business sectors. Through previously working as a Senior Project Manager within manufacturing, as a business owner of a commercial construction company and now as an Engineering Manager for a major chemical manufacturing organization I feel that I possess a greater understanding of the importance of how people and processes are to interact to produce a desired product. Specific career interests are more focused on maintaining a senior level management position with possible growth potential.
EDUCATION
Georgia Institute of Technology, Atlanta, GA
Master of Science, Mechanical Engineering, Mechanics of Materials
December 1992
North Carolina A&T State University, Greensboro, NC
Bachelor of Science, Mechanical Engineering
May 1991
Commercial Builder Licenses
North & South Carolina Licensed since October 2003
NC Lic# 45441 / SC Lic# G116858
LEED CERTIFICATION
Certified LEED GREEN ASSOCIATE on May 2010
ENGINEERING & PROJECT MANAGEMENT / MANUFACTURING EXPERIENCE
Koppers Performance Chemicals, Rock Hill, SC: April 2024 - Present
Engineering Manager
Manage plant capital projects and overall budget
Direct the project and daily activities of engineering and maintenance reports
Assist in the professional growth and training of engineering and maintenance staff
Participate in the hiring of engineering and maintenance department personnel
Provide overall direction and leadership of engineering and maintenance departments
CORNING, INC., Concord/Hickory, NC: March 2019 – April 2024
Senior Project Manager (Division Engineering)
Project Lead for manufacturing equipment installations and commissioning exceeding $30M. This involved developing the overall project scope of work, managing overall project budget, directing and overseeing the activities of Corning engineers, technicians and outside contractors.
Provide engineering support for both facilities and chemtech groups within the OSS Department.
Leading design and commissioning of new C1 soft water system.
Led efforts focused on determining integrity of plant chill water piping system.
CORNING, INC., Hickory, NC: January, 2016 – March 2019
Senior Facilities Engineer
Managed daily and process improvement activities involving plant chiller, compressed air and overall comfort cooling systems.
Key member of facilities project team focused on the build out of a new manufacturing facility in Newton NC. Project involved the purchase of existing warehouse space and converting it into a full fiber optic manufacturing facility. My role involved leading project efforts to design and construct a class 100,000 cleanroom involving the installation of AHU’s, nitrogen and CO2 delivery systems, compressed air, and dust collection systems.
Managed the construction of a newly developed research lab for the Technology group. Project involved the reconstruction of an old warehouse space and converting it into a research lab that housed 2 productions lines. Work was accomplished by developing a clear project scope and working with a team of architects and construction personnel to develop the overall project schedule. Management of project funds and communicating to key stakeholders and plant staff on progress of project was also key. Project was delivered under budget and completed on time. Project budget was $1.2M.
CORNING, INC., Wilmington, NC: March 2000 - November 2002
Senior Quality Engineer / Supervisor
Leader of plant Quality Architecture program. Quality Architecture is a corporate wide quality system that utilizes process flow charting, FMEA, SPC, and in-depth process knowledge to help identify and control all manufacturing parameters known to affect a functional fiber attribute.
Reviewed all 30 division wide Quality Architecture documents to identify gaps that would allow poor quality fiber to be shipped to customers. Upon review completion, identified several major process operating systems that would allow low tension fiber to be shipped to customers. The identification and correction of these malfunctioning tension control systems helped to eliminate any additional cost above the $3.4 Million previously paid to customers due to their installation of low tension fiber in their cabling operations.
Supervisor of quality technician
HOECHST CELANESE, Rock Hill, SC: Jan 1993 - December 1999
Project Engineer/Textile complex
Provided technical support to the Textile Complex by conducting departmental trials.
Developed departmental 5 to 10 year capital & expense project plans
Implemented various capital and expense project efforts with funds exceeding $1 million dollars.
Wrote and implemented standard operating procedures for production associates after installing new equipment.
Provided leadership to maintenance and production personnel in daily trouble-shooting activities pertaining to production equipment.
Developed fiber stretch testing concept and managed the fabrication & installation of 10 automatic stretch testers within the department. Testers used to identify low elongation fiber on the production floor. As a result of operating these units customer returns reduced by 8%.
Project Engineer/Extrusion Complex
Designed and implemented layout of staple and baling processes. Worked with core of Engineers to identify equipment specifications, purchase, and install equipment. This project value was in excess of $3.1 Million dollars
Provided ongoing engineering support to Extrusion department through assisting with daily equipment troubleshooting.
Conducted departmental trials using SPC and DOE
Wrote SOPs and trained production associates on proper operation of newly installed equipment and newly developed processes.
Quality Engineer
Worked to resolve customer complaints through interactions with customer service and visiting customer facilities.
Dispositioned customer returned product
Utilized SPC (Statistical Process Control) methods to gauge and improve product performance.
Presented in customer quality reviews
Conducted Extrusion and Beaming departmental audits and wrote operating procedures to support ISO 9000 compliance initiatives
PROJECT MANAGER / COMMERCIAL CONSTRUCTION EXPERIENCE
Hall Builders North & South Carolina, LLC: November 2002 – October 2015
General Contractor/ Manager
Responsible for overall company performance which encompassed the overseeing of all projects under contract for governmental, university and multifamily housing sector clients. Hired and managed all project personnel ranging from project estimators, managers and field superintendents.
Completed several commercial projects of which a few are listed below.
New construction of a 109,450 sq. ft. facility
Fayetteville, NC
Estimated Completion Date: Completed January 2010
New construction of a 109,450 sq. ft. facility
Fayetteville, NC
Estimated Completion Date: Completed January 2010
Cumberland County Department of Public Health
Municipal Building
Cumberland County Department of Public Health Municipal Building
In Partnership with Rentenbach Constructors
New construction of a 109,450 sq. ft. facility
Fayetteville, NC
Project Budget: $125 Million
Learning Enhancement Center
Bladen Community College, Bladen NC
Interior renovation of a 6,400 sqft building involving the creation of new offices, classrooms, and conference rooms with modifications to electrical, plumbing and hvac systems.
Project Budget: $1.2 Million
Creek Wood Apartments Renovation
Wilmington Housing Authority, Wilmington NC
This project consisted of the complete renovation of 52 apartments within the Creekwood Apartment Complex for the Wilmington Housing Authority. The project involved demolishing 100% of the interior of each apartment down to the existing wood framing and installing new drywall, flooring, electrical, plumbing, HVAC, appliances, millwork and windows.
Project budget: $2.6 Million.
Brunswick County Gov’t Complex Cafeteria & Office Addition
Brunswick County Gov’t, Bolivia NC
Renovation of 9000 sf of cafeteria and public meeting area. The cafeteria was expanded utilizing existing space while the public meeting center was converted to a receptionist area and multiple offices.
Project Budget: $1.82 Million.
SOFTWARE SKILLS
Microsoft Office
Project
Excel
Word
Power
Point