Quality Control Mechanical Engineer

Chirag Rane

Summary

Email ID: - *************@*****.***

Mobile No: -91-814*******

Address:- Alkapuri, Vadodara Gujarat

Pincode :-390007

An Mechanical Engineer with 13+ years of well-honed expertise in the development and evaluation of mechanical designs. Looking for an opportunity to use my extensive skills to further the advancement of organization

• Extensive expertise spanning multiple facets of production. These include proficiency in OIL & GAS CKM, Actuators

(Hydraulic, Pneumatic), and the manufacturing of various Industrial valves such as Ball valves, Butterfly valves, Plug valves, Packer systems, Trunkey projects.

• Experience includes planning, production, encompassing a deep understanding of quality control, quality management systems and their implementation

• Effectively managing quality control processes, from scrutinizing incoming materials to conducting final product inspections

• Experience includes involvement in new product development, adhering to industry standards, including ISO 9001 and various API standards such as API 6A, API 16A, API 6D, and API Q1.

• Received training in KAIZEN, Lean Six Sigma Green Belt, and 5S methodologies, which are instrumental in fostering efficiency, minimizing waste, and enhancing overall productivity.

• Effectively handled customer complaints, conducted customer visits, and actively participated in both internal and external audits.

Skills and Certifications

• Effective Decision-Making: -Proficient in making informed and strategic decisions to drive positive outcomes

• Technical Documentation: -Skilled in creating various technical documents, including Standard Operating Procedures (SOPs), Quality Assurance Plans (QAPs), and Inspection and Test Plans (ITPs)

• Internal Auditing: - Over a decade of experience as an Internal Auditor, ensuring compliance and quality control across various areas, including Quality Assurance (QA) and Manufacturing processes

• Non-Destructive Testing (NDT): - Certified at Level 2 in NDT methods, including Radiographic Testing

(RT), Ultrasonic Testing (UT), Dye Penetrant Testing (DPT), and Magnetic Particle Testing (MPT)

• ISO 9001-2015: - Certified Lead Auditor in ISO 9001-2015

• IATF 16949-2016: - Certified Internal Auditor for IATF 16949-2016, showcasing competence in quality standards within the automotive industry

• Lean Six Sigma Green Belt: - Certified with a strong foundation in Lean Six Sigma principles and methodologies, contributing to process improvement

• AUTOCAD: - Proficient in AUTOCAD, with knowledge and experience spanning from version 2006 to 2022

• Core Tools Certification: -Certified in Core Tools, including Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Statistical Process Control (SPC), Measurement System Analysis (MSA), and Failure Mode and Effects Analysis (FMEA) following AIAG and VDA standards

• Customer Complaint Handling: -Skilled in effectively addressing and resolving customer complaints, enhancing customer satisfaction

• ERP: - Enterprise Resource Planning (ERP) systems, supporting streamlined operations and data management Experience

• Worked as Project Manager for AJNI INDUSTRIES PVT.LTD, VADODARA, INDIA from Aug 2023 TO Continue.

• Worked as Production Manager for JVS Industries PVT LTD, VADODARA, INDIA from Jun 2022 till Apr 2023.

• Worked as QC Manager for Maximus Completion Systems PVT LTD, VADODARA, INDIA from May 2021 to Jun 2022.

• Worked as Plant Manager for WMS TECHNOLOGIES PVT LTD, VADODARA, INDIA from Apr 2018 to May 2021

• Worked as QA-QC Head & MR for WMS TECHNOLOGIES PVT LTD, VADODARA, INDIA from Mar 2013 to Mar 2018

• Worked as Inspection Engineer for TPI Agency VADODARA, from July 2011 to Jan 2013 Education Details

Bachelor of Mechanical Engineering in 2011 (Honors) Veer Narmad South Gujarat University, Surat, India Master of Business Administration in Operations Management 2012 – 2014 SMU Distance Education, Vadodara, India Experience Details

1) AJNI INDUSTRIES PVT.LTD:

• Role –Project Manager

• Company and Location – AJNI INDUSTRIES LTD, VADODARA, INDIA

• Duration – August 2023 TO Continue

• Business Domain – Trunkey Project

Roles and Responsibility:

• Project Leadership: Directed and managed complex projects from initiation through to completion, ensuring successful delivery within set budget and timelines.

• Project Planning: Developed comprehensive project plans encompassing scope, schedule, budget, and resource allocation to guide successful project execution.

• Cost Management: Monitored project expenses and implemented cost-control measures to ensure adherence to budgetary constraints.

• Process Optimization: Analyzed and streamlined workflow processes to enhance efficiency in mechanical design, manufacturing, and assembly.

• Quality Assurance: Developed and enforced plans and procedures to ensure the quality of mechanical components and systems.

• QMS Management: Maintained up-to-date QMS documentation, ensuring alignment with ISO 9001:2015, and company-specific QMS and SMS requirements.

• Audit Management: Managed certification and customer audits, establishing Corrective Action and Preventive Action (CAPA) plans in response to non-conformities.

• Vendor Development: Led vendor development efforts to meet specific order and process requirements.

• Vendor and Supplier Management: Cultivated and maintained strong relationships with vendors and suppliers to meet project needs.

• Documentation: Maintained precise project documentation, including plans, progress reports, and technical specifications.

• Technical Documentation: Generated commercial and technical documents in line with order requirements.

• Stakeholder Management: Built and nurtured strong relationships with clients and stakeholders, effectively managing expectations throughout the project lifecycle.

• Risk Management: Utilized project management tools to track progress and proactively identify potential risks.

2) JVS INDUSTRIES PVT LTD: Joulon is the market leader in design, engineering and manufacturing of flow control equipment like valve, gate valves, actuators and pressure control equipment like drilling spool, spacer spool, diverter spool, tees, crosses, mud manifold fittings and cross over connector. Joulon has developed state-of-the-art technology for drilling manifolds and bespoke engineering services.

Joulon had developed our own brand of gate valves (manual & with actuators), drilling spool, diverter spool, tees, crosses, mud manifold fittings, cross over connectors, diverter system, riser inspection and repair, manifolds (cement, standpipe, choke & kill and well test).

• Role –Production Manager

• Company and Location - JVS INDUSTRIES PVT LTD, VADODARA, INDIA.

• Duration- June 2022 till April 2023

• Business Domain- Manufacturing and Production

Roles and Responsibility:

• Develop and implement production plans and schedules to meet customer demand while optimizing resource utilization

• Forecast and analyses production requirements, taking into account factors like sales forecasts, historical data, and lead times

• Monitor and manage inventory levels to ensure that materials and finished products are available when needed, while minimizing excess or obsolete inventory

• Implement inventory control procedures to reduce carrying costs

• Allocate manpower, equipment, and materials efficiently to meet production targets and schedules

• Coordinate with various departments to ensure that resources are available and scheduled appropriately

• Implement and oversee quality control processes to ensure that products meet or exceed quality standards and specifications

• Develop and enforce quality assurance procedures and protocols

• Continuously monitor production processes, equipment performance, and production metrics to identify bottlenecks, inefficiencies, and areas for improvement

• Implement corrective actions to address issues and improve production efficiency

• Manage production costs, including labor, materials, and overhead, to meet budgetary goals and improve profitability

• Identify cost-saving opportunities and implement cost reduction initiatives

• Lead and manage production teams, including supervisors, operators, and technicians

• Provide guidance, training, and performance feedback to team members

• Identify opportunities for process improvements, automation, and optimization to increase productivity and reduce waste

• Implement lean manufacturing principles and continuous improvement methodologies

• Ensure that all production activities comply with safety regulations and company policies

• Implement safety measures and protocols to prevent accidents and injuries

• Maintain accurate production records, reports, and documentation. - Prepare and present regular production reports to senior management

• Looking Daily Quality related activates as per Daily routine

• Collaborate with suppliers to ensure a steady supply of materials and components

• Manage customer relationships, address inquiries, and ensure timely order fulfilment

• Leverage production planning software and tools to streamline processes and improve visibility into production operations

• Drive a culture of continuous improvement within the production department, encouraging innovation and best practices

• Develop contingency plans and strategies to address unexpected disruptions in production, such as equipment breakdowns or supply chain issues

• Participate in audits and inspections as needed

3) Maximus Completion Systems PVT LTD: Maximus Completion System™ is a Supplier & Manufacturer of oilfield tools, we design, manufacture, outsource and supply to the worldwide oil and gas industry with superior completion solutions that our client trusts. Specialties: Mechanical Set Packers, Hydraulic Set Packers, Dual Hydraulic Set Packers, Flow Control Systems, Cementation Systems, Liner Hanger Systems, Cast Iron Products, Cast Iron Bridge Plugs, Hydraulic Setting Tool, and Packing Components

• Role – QC Manager and MR for API QMS

• Company and Location - Maximus Completion Systems PVT LTD, VADODARA, INDIA.

• Duration- May 2021 till June 2022

• Business Domain- Manufacturing and Production

Roles and Responsibility:

• Conduct comprehensive end-to-end audit planning, execution, and oversight for both internal and external audits across all programs and sites, ensuring compliance with API Q1 and ISO 9001:2015 standards

• Lead and execute end-to-end audit processes for all programs and locations, adhering to both ISO 9001:2015 and API Q1 standards

• Identify and document inconsistencies and opportunities for improvement during the audit process.

• Prepare detailed audit reports and review findings with relevant stakeholders.

• Maintain a vigilant eye on corrective actions, ensuring timely fulfilment of identified gaps.

• Analyze audit results and provide recommendations for process enhancements and the adoption of best practices

• Conduct on-site audits of vendors and suppliers, aligning their operations with company Quality Management System (QMS) requirements

• Design, deploy, or enhance the existing Service Quality framework to gain insights into business conditions, improve process efficiency, enhance quality, and contribute to Operations Health predictability

• Assume overall accountability for data accuracy, timeliness, and the overall quality of work products.

• Manage QMS documentation, keeping it up to date and aligned with ISO 9001:2015, ISO 20000- 1, and company QMS and SMS requirements

• Oversee the entire quality assurance process, from the initial stage to the final stage

• Coordinate with Third-Party Inspectors (TPI) to conduct inspections in accordance with Quality Assurance Plan (QAP) requirements

• Resolve customer complaints by conducting root cause analyses, implementing corrective and preventive measures, and ensuring effective closure of complaints using the 8D methodology, with the aim of achieving zero repeat customer complaints. Maintain a comprehensive log of customer complaints

• Manage certification and customer audits and establish Corrective Action and Preventive Action

(CAPA) plans in response to non-conformities (NCs)

• Plan and execute regular internal quality audits, train staff on audit procedures, and ensure prompt and effective implementation of corrective actions based on internal audit findings

• Establish and maintain Quality Management System (QMS) objectives by continually reviewing and upgrading them based on internal, customer, and external requirements, as well as stages of production/processes. Take responsibility for reviewing, approving, and administering changes in all documents and records

• Develop and implement inspection procedures as necessary, covering activities required to verify, validate, monitor, measure, inspect, and test the product, ensuring compliance with product acceptability requirements at different stages of production and through process audits

(e.g., Receiving, in-progress, ultimate approval)

4) WMS TECHNOLOGIES PVT LTD: A privately held company, was founded in year 2001 in Houston- USA, with a vision to source and supply components to Oil & Gas & Industrial Power Transmission Industry. The company is Managed by Technocrats with rich experience in field of Oil & Gas and Metallurgy. WMS is a leading manufacturer and supplier of Actuators, Components for Oil & Gas, Power Transmission Industry, and related services. WMS is a global company with manufacturing operations located in Pune and Vadodara-India and warehouse distribution, sales, marketing and related services located at their headquarters in Houston TX. Operations located in Vadodara, serves as both as a Actuator Design, Manufacturing, Assembly & Testing Centre. This facility allows us to explore additional sources for products and services in conjunction with our operations to further assist our clients globally. All applicable accreditations in place such as ISO, API, PED & ATEX, WMS supply products globally with clients located in India, US, Canada, Mexico and Europe. WMS TECHNOLOGIES is a leading manufacturer of ACTUATORS apart from its conventional business area of Oilfield & power transmission products. "WACT" now a popular brand name for ACTUATION & AUTOMATION needs. With popular customer base in Oil & Gas, Chemical, Pharma & Fertilizers, Power

& Steel, company intend to go miles ahead with new innovative products and product Ranges.

• Role – Plant Manager

• Company and Location - WMS TECHNOLOGIES PVT LTD, VADODARA, INDIA.

• Duration- April 2018 till May 2021

• Business Domain- Manufacturing and Production

Roles and Responsibility:

• Conduct comprehensive end-to-end audit planning, execution, and oversight for both internal and external audits across all programs and sites, ensuring compliance with API Q1 and ISO 9001:2015 standards

• Oversee the overall operation of the mechanical plant, ensuring efficiency, productivity, and compliance with safety standards

• Implement and optimize operational processes to achieve production targets

• Develop and execute comprehensive maintenance plans for mechanical equipment, machinery, and systems

• Coordinate with maintenance teams to minimize downtime and ensure equipment reliability

• Develop and manage budgets for plant operations, maintenance, and capital projects

• Implement cost-control measures to optimize resource utilization

• Ensure adherence to health and safety regulations and implement safety protocols within the plant

• Conduct regular safety audits and promote a culture of safety among plant personnel

• Collaborate with quality control teams to maintain and improve product quality

• Implement quality assurance processes to meet industry standards and customer expectations

• Work closely with supply chain and procurement teams to ensure a steady and cost-effective supply of raw materials and components

• Manage relationships with suppliers to meet production requirements

• Ensure compliance with environmental regulations and implement sustainable practices within the plant

• Explore and implement initiatives to reduce the environmental impact of plant operations

• Monitor and analyze plant performance metrics, such as production output, efficiency, and downtime

• Implement improvements based on performance data and key performance indicators (KPIs)

• Implement continuous improvement initiatives to enhance plant efficiency and effectiveness

• Identify opportunities for process optimization and cost savings

• Lead and motivate a diverse team of mechanical engineers, operators, and support staff

• Foster a positive and collaborative work environment, encouraging professional development

• Stay updated on industry regulations and standards relevant to plant operations

• Ensure that the plant operates in accordance with local, state, and federal regulations

• Develop and implement emergency response plans to address potential accidents or disruptions

• Conduct regular drills and training sessions for plant personnel

• Provide regular reports to senior management on plant performance, challenges, and opportunities

• Communicate effectively with cross-functional teams and stakeholders. 5) WMS TECHNOLOGIES PVT LTD: A privately held company, was founded in year 2001 in Houston- USA, with a vision to source and supply components to Oil & Gas & Industrial Power Transmission Industry. The company is Managed by Technocrats with rich experience in field of Oil & Gas and Metallurgy. WMS is a leading manufacturer and supplier of Actuators, Components for Oil & Gas, Power Transmission Industry, and related services. WMS is a global company with manufacturing operations located in Pune and Vadodara-India and warehouse distribution, sales, marketing and related services located at their headquarters in Houston TX. Operations located in Vadodara, serves as both as a Actuator Design, Manufacturing, Assembly & Testing Centre. This facility allows us to explore additional sources for products and services in conjunction with our operations to further assist our clients globally. All applicable accreditations in place such as ISO, API, PED & ATEX, WMS supply products globally with clients located in India, US, Canada, Mexico and Europe.

• Role – QA-QC Head & MR

• Company and Location - WMS TECHNOLOGIES PVT LTD, VADODARA, INDIA.

• Duration- March 2013 till March 2018

• Business Domain- Manufacturing and Production

Roles and Responsibility:

• Develop and oversee processes and procedures necessary to establish, implement, and maintain the Quality Management System in accordance with relevant standards and regulations

• Ensure that QMS requirements are communicated and understood throughout the organization, promoting awareness of Customer Specific Requirements (CSR)

• Serve as the point of contact for external parties, including certification bodies and auditors, on matters related to the QMS

• Coordinate external audits and inspections, providing necessary documentation and facilitating the audit process

• Regularly monitor and evaluate the performance of the QMS, including key performance indicators (KPIs) and quality objectives

• Identify areas for improvement in QMS processes and procedures and recommend corrective and preventive actions

• Plan and conduct internal quality audits at scheduled intervals to assess compliance with QMS requirements

• Provide training and guidance to internal auditors and ensure that audit findings are addressed promptly and effectively

• Collaborate with relevant stakeholders to establish objectives for the Quality Management System.

• Continuously review and upgrade these objectives based on internal, customer, and external needs, as well as changes in production processes

• Review, approve, and manage changes in all QMS documents and records

• Define quality objectives and measurements that align with business requirements

• Deploy these objectives across relevant functions and levels within the organization to ensure that systems and processes consistently deliver high-quality products

• Implement predictive and preventive Quality Assurance methodologies to reduce internal and external rejection rates

• Oversee and conduct audits of products, manufacturing processes, and systems at defined intervals.

• Prepare and provide audit reports to customers as per agreed-upon inspection agreements to demonstrate conformity

• Plan and develop inspection processes, including verification, validation, monitoring, measurement, inspection, and testing activities for products

• Establish criteria for product acceptance at various stages of production and process, including receiving, in-process, final acceptance, and process audits

• Perform Quality Control (QC) inspections for various activities and products, ensuring compliance with specifications and standards

• Develop and maintain Quality Control Plans (QCP) and QC procedures.

• Conduct Level-II NDE activities, such as Radiographic Testing (RT), Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and Penetrant Testing (PT), as required and in accordance with documented practices

• Prepare NDE reports, technique sheets, and procedures

• Prepare and submit final documentation in accordance with customer requirements and applicable standards

• Ensure that the organization remains compliant with industry-specific standards and regulations

• Continuously review in-process data from manufacturing processes and facilitate corrective and preventive actions as necessary to drive process improvement.

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