Engineering Intern Mechanical

Sonu K Yadav Email:*****@*******.***/ *********@*****.***

***** **** ***** ****, ******, Tx, 78750 Contact: 512-***-**** A junior in Mechanical Engineering at Texas State University, with hands-on experience at Cryogenic Plastics Inc, as an Engineering Intern, with a variety of skills learnt as a Student Worker and UGIA across the semesters, looking for summer opportunities to gain diverse industrial exposure. Driven by enthusiasm for innovations at the crossroads of Robotics, Mechatronics, and Embedded systems. Adept at managing projects and collaborating in a commitment to excellence, along with astute analytical skills. Student Technician, Advanced Prototyping Lab, TXST August-2024-Present Created detailed 3D models of custom surgical tool components in SolidWorks, reducing prototyping lead time by 53%.Utilized advanced fabrication techniques to produce high-precision components, achieving a 25% reduction in material waste enhancing to meet unique requirements. Collaborated with cross-functional teams to refine designs through 5+ iterative prototyping cycles, leading to a 15% improvement in performance efficiency. Undergraduate Research Assistant March - August 2024 Collaborated with a Ph.D. graduate Dr. James at Ingram school of Engineering conducting research on the influence of filler concentration and type on rheological and mechanical properties of liquid isoprene rubber for high-strength parts via material extension. Created and updated 80+ 3D models using Solidworks 3D. Conducted over 300 stress analyses in Solidworks FEA on various materials to determine optimal configurations for experimental setups.

Mechanical Engineering Intern, Cryogenic Plastics Inc, Kyle, Texas June-August 2024

● Collected/analyzed sensor data using MATLAB, confirming design figures/calculations experimentally to support FEA implementation.

● Reconstructed components for integration into existing assemblies, using 3D scans with Siemens NX for iterative rapid prototyping.

● Developed and executed test procedures, adjusting design calculations based on results to ensure adherence to standards.

● Demonstrated technical communications skills with verbal meeting presentations and authorizing more than 2 internal write-ups. Projects :

Soft Robotics for Grasping and Manipulation (C++, Arduino, Embedded Systems, Robotics)

● Designed and developed a soft robotic gripper for object grasping and manipulation using Arduino and C++.

● Implemented sensor feedback mechanisms for adaptive grip control.

● Integrated pneumatic actuation for soft and flexible gripping.

● Developed custom control algorithms to optimize grasp efficiency and responsiveness.

● Conducted testing and iteration to improve dexterity and reliability. Autonomous Delivery Robot with AI Navigation

● Developed an AI-driven delivery robot using Python, C++, and Arduino.

● Implemented path planning (A*, Dijkstra) and real-time obstacle avoidance.

● Integrated computer vision with OpenCV for object detection and navigation.

● Programmed sensor fusion using LiDAR, ultrasonic, and IMU for precise movement. Honors/Awards :

Presidential Honors Scholar, Mechanical Design Competition, spring 2024, TXST (2nd Prize): designed an autonomous drone for urban traffic management.

Skills :

SOLIDWORKS, PTC Creo, CATIA, Siemens NX, AutoCAD, MATLAB, Python, C++, ANSYS FEA, CNC machining, Arduino, 3D parametric and surface modeling, Structural and thermal analysis, Tolerance stack-up and GD&T, Multi-material selection and bonding, Acoustic analysis and vibration damping, Rapid prototyping, Reverse engineering (3D scans), CAM programming (G-Code), Sensor integration, Project management, Budgeting and procurement, Lean Six Sigma, Problem-solving, Analytical thinking, Cross-functional collaboration, Strong communication, Adaptability, Technical writing.

Leadership Activities:

Texas State University Robotics Club San Marcos, TX Fall 2024 - Present

● Founded and led an unofficial robotics club focused on creating collaborative projects, organizing weekly meetings, and inspiring hands-on learning.

● Spearheaded multiple team-driven projects, such as the design and fabrication of a custom robot arm, which involved selecting materials, programming with Arduino and MATLAB, and 3D modeling in SOLIDWORKS.

● Mentored and collaborated with peers on solving complex robotics challenges, such as building a drone system for traffic management and autonomous vehicle navigation.

● Fostered teamwork by creating an environment of problem-solving, critical thinking, and innovation, leading to the completion of successful projects under tight timelines.

American Society of Mechanical Engineers, Texas State University:

● Organized/spearheaded weekly meetings, led topic presentations, and invited/facilitated guest speakers.

● Assisted in formation of standards and guidelines for ASME at TXST

● Headed design team, gaining efficiency of over 85% of previous design team over 2 semesters

Contact this candidate