Supply Chain Continuous Improvement

ATHARVA AMIT MOHIDEKAR

Jersey City, New Jersey +1-201-***-**** ********************@*****.*** linkedin.com/in/atharva-mohidekar PROFESSIONAL SUMMARY

● An Industrial Engineer with 3+ years of professional experience in optimizing manufacturing processes, enhancing production efficiency, ensuring product quality, and improving overall operational performance.

● Proficient in manufacturing process optimization, applying lean manufacturing principles and Six Sigma methodologies to drive continuous improvement and defect reduction.

● Skilled in Statistical process control (SPC) for data analysis and process optimization.

● Adept at Line balancing and Labor requirement planning, to ensure efficient production workflows.

● Conducting Time studies, workflow analysis, and productivity improvements to enhance operational efficiency.

● Expert in troubleshooting and problem-solving, with a focus on Root cause analysis, 8D, and CAPA methodologies.

● Proficient in developing manufacturing work instructions, Standard operating procedures (SOPs), and safety protocols.

● Experienced in project management and leadership, leading cross-functional teams and coordinating with stakeholders for timely project delivery using tools such as Microsoft Project, Asana, and Jira.

● Competent in Data-driven process improvement, utilizing advanced analytics and data mining.

● Proficient Proficient in Advanced Excel: Macros VBA, VLOOKUP, Pivot Tables, Conditional Formatting, Data Validation, Solver, and Power Query.

● Proficient in using SAP ERP, AS400, and MES systems for production planning and control.

● Implemented continuous improvement tools including 5S, Kaizen, JIT, and Value stream mapping (VSM) initiatives.

● Developed and tracked KPIs using SQDC metrics to measure and improve manufacturing performance.

● Experienced in Warehouse management systems (WMS) and inventory control to streamline warehouse operations.

● Expert in conducting Cost-benefit analysis and ROI assessments, providing insights for process improvements.

● Experienced in managing third-party logistics (3PL) to optimize supply chain efficiency.

● Collaborated with cross-functional teams, including R&D, Quality, Supply Chain and Operations.

● Knowledgeable in Good Manufacturing Practices (GMP) to maintain quality and compliance in the production process.

● Certified Lean Six Sigma Green Belt with excellent communication, interpersonal, and analytical skills, proven in fast-paced environments.

TECHNICAL SKILLS

EDUCATION

Master of Science in Industrial Engineering Sep 2022 - May 2024 New Jersey Institute of Technology, Newark, NJ, USA GPA: 3.7/4 Bachelor of Engineering in Mechanical Engineering Aug 2018 - Jun 2022 University of Mumbai, Mumbai, India GPA: 3.23/4

Lean

Manufacturing

5S, Value Stream Mapping(VSM), Lean Six Sigma, Root Cause Analysis (RCA), ISO 9001, CAPA, DFM, Total Productive Maintainance(TPM), OEE, Kaizen, Just In Time(JIT), DMAIC, DMADV Process

Optimization

PFMEA, DFMEA, Measurement System Analysis(MSA), 8D, MTBF, MTTR, SPC, Capability Analysis(Cpk), Design Of Experiments(DOE), SMED, QFD, Heijunka, Takt Time, Line Balancing Softwares SolidWorks, AutoCAD, Creo, Microsoft Project, Asana, Jira, MES Systems, SAP ERP, CAD/CAM Integration, PLM Software, AS400, JMP, MasterCAM, QPulse, SAP WMS Business

Intelligence

Tableau, Power BI, MS Excel (Pivot, VLookup, VBA Macros), Minitab, SAP ERP, Data Mining, Predictive Analytics

Quality Assurance IATF 16949, GMP, OSHA/EHS, APQP, QA Audits, Control Charts, IQ/PQ/OQ, PPAP Supply Chain

Management

3PL Management, Kanban, Production Planning and Control, Inventory Management, Supply Chain Optimization, Demand Forecasting, SAP WMS, Logistics and Distribution Management EXPERIENCE

ITT Inc. - Industrial Engineer; Seneca Falls, NY Jul 2024 – Present

● Integrated MES (Manufacturing Execution Systems) with ERP systems, enhancing real-time KPI tracking and improving decision-making processes by 25%.

● Monitored MTBF and MTTR data to develop a Total Preventive Maintenance (TPM) program, resulting in a reduction in equipment downtime and a 10% increase in Overall Equipment Effectiveness (OEE).

● Installed and troubleshooted an automated gasket-cutting machine, conducted a cost-benefit analysis evaluating projected savings and reducing annual procurement costs by $50k and significantly enhancing production efficiency.

● Introduced an advanced inventory tracking system using Industry 4.0 technologies, including RFID, improving asset visibility by 100% and reducing loss rates by 35%.

● Conducted data analysis using Minitab to identify process deviations in bedplates, and implemented data-driven process improvements and corrective actions, resulting in an 8% improvement in product quality. ITT Inc. - Manufacturing Engineering Intern; Seneca Falls, NY Sep 2023 – May 2024

● Executed Time and motion studies to identify bottlenecks and inefficiencies using MOST and MODAPTS; to optimize the production flow & production line layout - achieved a reduction in bottleneck cycle time by 35%.

● Performed Statistical Process Control(SPC), utilizing Control charts and Pareto, making data-driven decisions to enhance manufacturing efficiency and product quality.

● Orchestrated Root Cause Analysis to solve the defects; decreasing downtime by 15% and enhancing pump reliability.

● Established a new assembly center using SolidWorks and 3D-printed support blocks to eliminate ergonomic issues. Sadhi Pharma - Manufacturing Engineer; Mumbai, India Jun 2022 – Aug 2022

● Improved inventory efficiency by 17% and reduced holding stock by 24% by applying Kanban and JIT Pull system, along with demand forecasting in Tableau, achieving significant cost savings.

● Developed and optimized logistics strategies, and collaboration with Third-Party Logistics (3PL) providers, to enhance supply chain efficiency, reducing lead times by 10% and transportation costs by 5%.

● Analyzed supply Chain KPIs such as On-Time Delivery (OTD), Order Accuracy, and Inventory Turnover using Power Bi, which improved delivery performance by 12%.

Kumar Process Consultants and Chemicals Private Limited - Industrial Engineer; Mumbai, India Jan 2020 – Jun 2022

● Optimized the production line by modifying PFMEA and APQP using Value Stream Mapping, reducing defects by 40%; and ensuring smooth product launches that exceeded quality benchmarks.

● Redesigned the cell layout for new production lines using AutoCAD, achieving a 15% increase in space utilization.

● Led regular Kaizen events for warehousing teams on SOPs to drive continuous improvement, utilizing the PDCA cycle and implementing 5S waste reduction to optimize workflow, resulting in minimizing scrap and rework expenses.

● Devised a comprehensive workforce planning and line-balancing model that improved labor utilization by 15%, effectively aligning staffing levels with production demands.

● Collaborated with cross-functional teams to simulate material flow using SAP, optimizing resource allocation and reduced material handling time by 20%.

PROJECTS

Optimizing Factory Layout for Enhanced Productivity - DOE, Arena, Minitab, Advanced Excel Sep 2023 – Dec 2023

● Developed a Process Flow Map using Arena and identified key factors through Design of Engineering (DOE) in Minitab and Excel, leading to improved efficiency and process control. Smart Mini Incinerator Design and Fabrication, - SolidWorks, ANSYS, IoT Jun 2021 – Jun 2022

● Created 3D models using Solidworks and performed simulations using Ansys to validate design concepts and ensure compliance with regulatory standards, industry best practices, and customer requirements.

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