MAHESH MAHADEV KUMBHAR
Mobile: 808-***-****
E-Mail: **********@*****.***
Seeking challenging assignments in Quality Assurance & Control with a leading organization of high repute. PROFILE SUMMARY
· B.E. in Mechanical with over 12 years of experience in: Quality Assurance & Control Welding & NDT Inspection Process Enhancement Project Execution Audit & Inspection Reporting & Documentation CORE COMPETENCIES
· Skills in coordinating with the QA/QC personnel at various sites for implementation of the current/revised standard testing procedures and specifications.
· Sound Knowledge on Welding Process.
· ASNT Level II for -NDT techniques such as LPT,RT
· Capable of preparing WPS, PQR & WPQ activities.
· Knowledge of Engineering Standard ASME, ASTM, B 31.3 (Process piping), TEMA
· ISO- 9001 Internal Quality Auditor.
· Coordinating with Third Party Inspector for Inspection activities
· Proficient in monitoring process control and conducting process inspection/testing
· Abilities in planning and executing projects with a flair for adopting modern methodologies in compliance with quality standards
· An effective communicator with excellent analytical, problem solving and interpersonal skills
· Preparing monthly & annual test statistical report for analysis and presentation
· Monitoring the performance of team members to ensure efficiency in process operations to meet the targets
· Creating & sustaining a dynamic environment that fosters development opportunities and motivates team members
· Planning and executing projects with a flair for adopting modern methodologies in compliance with quality standards ORGANIZATIONAL EXPERIENCE
(July 2019 to till date) -Fenix Process Technologies Pvt. Ltd. Jejuri as QA/QC Manager A division of INDIA based Fenix group(ISO 9001 -2015/ ISO14001 /ISO 45001-2018 ) certified. Leading manufacturer of Mass Transfer Equipments such as Boiler & Pressure Vassal Column, Column trays and internals, used in process plants.
· To provide information about quality systems to the top management.
· To Prepare and distribute- QAP/Route Card, Weld / NDE Plan, Weld History Chart and POS for welding consumable.
· Witness of welding / Lab test for Procedure Qualification Record
· To prepare & approve WPS, PQR, WPQ and maintain all records.
· To maintain Welder’s Continuity Record and issue Qualified Welder/ Welding Operator List.
· To monitor the welding activities in shop.
· Review of Export Order & Domestic Order, ISO Audits, and Fabrication Stage Inspection, Distributor testing and Hydrostatic and Pneumatic testing to attend customer & TPI inspection reporting to higher authority regarding QA activity.
· Raw Material Inspection
· Final examination of finished job and release for dispatch.
· IMS Internal Auditor
· ASME U stamp Inspection .
· Internal and external audits – Conduct internal audits as an auditor and face internal/ external audits as an auditee
· MIS - Track monthly progress for Quality and communicate the same to top management
· Lean Management Practice
· Lean Workshops - Lead various working area to improve key performance indicators like 5S, Standardized work instructions/ OCP’s etc.
·
· Process Standardization To make Standardize work instruction/ OCP’s for all repetitive process.
· Audits – Conduct audits like IMS Internal Audits.
· Kaizen – Train & help to identify and implement Kaizen & track the progress Jan’16 to June ’19 Chintamani Thermal Technologies PVT.LTD. as QA Manager Company Profile : Design & manufacturing of Air & water cooled shell & tube Heat Exchanges,Fin type Oil Cooler, Intercooler,after cooler & Pressure Vessel.
Role:
· Overseeing raw material testing in order to ensure correct raw material is used for the production
· Designing inspection test plan and inspection test procedures for projects
· Monitoring checking on production and ensuring the procedures & quality standards are being followed
· Responsible for communicating requirement of operational procedures and instruction to subordinates and supervising their adherence so that work is carried out in a controlled manner as per QAP
· Conducting activities and managing a team of subordinates ensuring work is completed in efficient manner
· Generating report of non-conformities to the concerned functions and monitoring the rework process
· Handling control of calibration of measuring equipment
· Proficient in monitoring process control and conducting process inspection/testing
· Developing QA/QC dossier as per project and contract requirements
· Responsible for ensuring all the quality documentation are correctly maintained in accordance with ISO and other standards
· Carrying out internal audits as required by the ISO 9001:2015 standards
· Accountable for ensuring that all relevant safety, quality and environmental procedures are followed
· Maintaining & implementing quality management, environment management & 5S systems Feb’09 to Dec ‘15 Steelfab Engineering Pvt. Ltd., as Sr.QA ENGINEER Company Profile : ASME ‘U’ stamp Certified Company. Design & Fabrication of Petroleum, Oil & Gas product. Manufacture of Pressure Vessel, Coolers, API seal protection, piping system, Storage tanks, Prover Tanks Process piping product such as Loading arms, Rotary joint & Skids. Role:
· Overseeing raw material testing in order to ensure correct raw material is used for the production
· Designing inspection test plan and inspection test procedures for projects
· Monitoring checking on production and ensuring the procedures & quality standards are being followed
· Responsible for communicating requirement of operational procedures and instruction to subordinates and supervising their adherence so that work is carried out in a controlled manner as per QAP
· Conducting activities and managing a team of subordinates ensuring work is completed in efficient manner
· Generating report of non-conformities to the concerned functions and monitoring the rework process
· Handling control of calibration of measuring equipment
· Proficient in monitoring process control and conducting process inspection/testing
· Developing QA/QC dossier as per project and contract requirements
· Responsible for ensuring all the quality documentation are correctly maintained in accordance with ISO and other standards
· Carrying out internal audits as required by the ISO 9001:2008 standards
· Accountable for ensuring that all relevant safety, quality and environmental procedures are followed
· Maintaining & implementing quality management, environment management & 5S systems. Role:
· Monitoring checking on production and ensuring the procedures & quality standards are being followed
· Responsible for communicating requirement of operational procedures and instruction to subordinates and supervising their adherence so that work is carried out in a controlled manner as per QAP
· Conducting activities and managing a team of subordinates ensuring work is completed in efficient manner
· Generating report of non-conformities to the concerned functions and monitoring the rework process Highlights:
· Knowledge on sampling inspection methods and drawing interpretation while being good at good in data recording and presenting
TECHNICAL QUALIFICATION
NDT (ASNT-SNT-TC-1A)
· ASNT LEVEL II Radiographic Testing (RT)
· ASNT LEVEL II Penetrant Testing (PT)
· ASNT LEVEL II Ultrasonic Thickness (UT)
· ASNT LEVEL II Magnetic Particle Testing (MT)
Welding
· TIG welding,, SMAW, GMAW.
· Spot welding, Projection welding
· IMS Internal Quality Auditor
Computer Knowledge
· MS OFFICE, EXCEL
· AUTOCAD, CATIA V5 R16
· ERP SYSTEM-ORACLE
EDUCATION
2009 B.E. in Mechanical from A.G Awate College of Engg, Pune Univ. with 60.33% 2005 12th from G.S. Moze Prashala, M.H. with 65.00% 2003 10th from G.S. Moze Junior College, M.H. with 81.66% PERSONAL DETAILS
Date of Birth: 18th September, 1987
Languages Known: English, Marathi and Hindi.
Contact Address: Sr. 45/4B, Chitr- Shilp Niwas, Chandan Nagar, Kharadi Road, Pune-411014, Maharashtra.