Electrical Engineer Management System
Resume:
Objective
To continue the creative & research work in the field of Engineering and pursue a challenging position in a reputable organization, which can provide a significant professional growth and to acquire a demanding and gratifying position in dynamic organization where I can render my services for the benefit of the organization as well as enhance my professional expertise.
Education
DEGREE DISCIPLINE DIVINE/CGPA UNIVERSITY CITY/COUNTRY YEAR MBA HRM 3.4 CGPA University of Sindh Jamshoro, Sindh, Pakistan 2018 M.E
Electronic System
Engineering
3.73 CGPA Mehran UET Jamshoro, Sindh, Pakistan 2013 B.E Electronic Engineering 3 CGPA Mehran UET Jamshoro, Sindh, Pakistan 2009 Technical Trainings
TRAINING CERTIFICATION NO.
TRAINING INSTITUTES/
ORGANIZED BY
Date
TIA PORTAL V15.1 pro, SIMATIC MANAGER S7 V5.6,
WINCC V7.5, SIMATIC MANAGER PCS7 CEMAT V9.0
xxxxx SIEMENS 03-June-2017
(virtual instructor-led Training) VILT on PLC (Allen- Bradley Controllogix Studio5000) SCADA (FactoryTalk View)
S.ID:IA0422-VLT54
INFERCON AUTOMATION
(Pvt). Ltd India.
May 1st to 6th,
2022
ISO 45001:2018 Occupational Health & Safety
Management System Auditor Training
52304742
QHSE GROUP (Approved &
Verified by Accreditable
(USA)
June 3rd -
2022
ISO 50001:2018 Energy Management System
Requirements Training
52369608
QHSE GROUP (Approved &
Verified by Accreditable
(USA)
June 4th -
2022
ISO 9001:2015 Quality Management Systems (QMS)
Professional Auditor Training
52533427
QHSE GROUP (Approved &
Verified by Accreditable
(USA)
June 8th -
2022
Functional Safety SIL-I In accordance with
IEC61508/61511
IN/21745/222086 TUV-SUD UAE 2/9/2022
Certified Control System Engineer in YOKOGAWA
Centum VP DCS.
S.ID:IA0123-VLT191
INFERCON AUTOMATION
(Pvt). Ltd India.
Feb 5th to 20th
2023
Trainings & Skills
TRAINING
CERTIFICATION
NO.
TRAINING INSTITUTES/
ORGANIZED BY
Date
IOSH Managing Safety (V5.0) 515518
Cardiff School of Certified
Professionals (CSCP)
03-June-2017
Project Management Professional (PMP) 644 Dynamic Training Solution Feb-2015 Primavera P6 643 Dynamic Training Solution Feb-2015 AutoCad (2D/3D) 501461 APTech May-2015
Personal Data
FATHER NAME MUKHTIAR ALI LASHARI
RELIGION MUSLIM
NATIONALITY PAKISTANI
MARITAL STATUS Married
DATE OF BIRTH 03rd May 1988
IDENTITY CARD NO. 44101-4222859-7
IQAMA No. XXXXXX (Valid)
PASSPORT No. XXXXX (Valid)
LANGUAGES ENGLISH, URDU, SINDHI (written and spoken) Engr: Shoukat Ali
Instrument & Control System
PEC NO. electro/13150
SCE No. 852599
IEC61508/IEC61511 FSEr SIL-1 approved by
TUV SUD
Home address:
House-B40 Phase - II Qasimabad,
Hyderabad, Sindh, Pakistan.
Cell Phone : +966-********* KSA
Whatsapp : +966-********* KSA
E-mail : *************@*****.***
TOTAL EXPERIENCE 11YEARS
From 11 Feb 2024 Up to Date.
XPERIENCE AS Electrical,Instrument & Control Reliability Engineer-III M/S MA’ADEN SAUDI ARABIAN MINING COMPANY at Ma’aden Gold & Base Metal(MGBM) Area of Workings
Operation & maintenance (crusher, Ball Mill, Flotation, Thickener, Flocculant carbon fine filter, Cyainide Destruction, POX & LG Cil, POX & LG Elution Gravity Concentration, Autoclave, Demin Plant, RWTP, Oxygen Plant )
Responsible for following activities
Periodic Maintenance & Inspection of Control & instrument field devices. Preparing spare parts list finding obsolete items & its upgrading substitute device. Collaborating closely with contractor/Vendor to design,document and manage the implementation of SCADA and DCS Control system
Incorporate industry standard & modern technology into control system Reviewing & commissioning on control system drawing & Design Planning & suggesting Strategic recommendations & improvements for control system Verifying & Validating the PLC/SCADA Software, Programs, Logic & Functionality Developing Reliability-Centered Maintenance Strategy Perform regular System checks & inspections to identity potential problem early on. Schedule Shutdown & Preventive Maintenance activities to address known wear & tear issues. Implement main regular system backups & implement a Disaster Recovery Plan to ensure quick recovery in case of failure
Core Competancy Skills
Configuration & Maintain the PCS7 V9.0 SP2 Multi-Engineering Station, Redundancy OS Server, PCS7 based Domain Controller, Redundancy OpenPCS7(SPOSA), Redundancy of Web Server, PCS7 OS Client Station, Redundancy PCS7 Process Historian
PCS7 SIS Engineering station using simatic S7F/FH Library as per standard IEC61508/61511 SIL3. Networking Installation Simatic Net, Terminal Bus, Plant Bus, DMZ Bus, SINEC NMS, Scalance Switches and Firewall
Develop Profibus-DP redundancy network using Y-Link and Commissioning and Troubleshooting by Profitrace Software.
Excellent concept of Profibus-DP/PA and Profinet based networking design Configuration Sinamics G120C/X & Simocode Pro V PB using Starter and Simocode ES V18 Communication of Sinamics and simocode with PCS7 using Profibus-DP Y-link. Communication from Vendoe Packages PLCs to DCS PLC by profibus-DP. Siemens PLC S7-400(CPU-410-5H Redundancy), CP-443-1Ex, CP-443-5, signal module I/O HART Supported OLM (Optical Link Module)
TIA Portal V18, V16, V15.
Siemens S7-1500(ET200SP,
Profibus Communication Module
I/O Links
Troubleshooting of Sinamics G120… and Simocode
VSE150 Vibration module & VES Vibration Analysis Software. Advance Process Control System
ACT Software sponsored by Metso
PSI500i Particle size Analyzer for Grinding Circuit Courier 8SL for flotation
OSI PI Server
MIS server
Data Server
Jump Server
From May 2022 Up to 10 Feb 2024.
EXPERIENCE AS Instrument & Control Engineer
M/S AL SAMAMAT INDUSTRIAL SERVICE COMPANY (PVT) LTD Main Client: SABIC, ARAMCO & Many more.
Project: YANSAB Shutdown Turn Around 2022 Olefins Furnace-1 Control Valve 35 o Control Valve Flow Rate Calculator
o Calibration of MOV (Rotork, AUMA, BIFFI) & Limit & Torque Switch Adjustment, FST & PST. o AMS TREX Communicator
Project: YANSAB Shutdown 2022 Olefins Furnace-2 Control Valve 30 o Control Valve Flow Rate Calculator
o Calibration of MOV (Rotork, AUMA, BIFFI) & Limit Switch Adjustment o AMS TREX Communicator
Project: SWCC Khafgi Shutdown 2022 Ultra Filtration ESD Control Valve 12 o Dismantling, Overhauling, Testing & Installation of ESDV Bray brand. o CPX-Terminal SOV Festo Module Installation & Configuration by Profibus-PA in Siemens PCS-7 o Configuration AUMA-MOV by Profibus-PA in Siemens Simatic PCS-7.
Project: Petro-Rabigh TA2022 Phase-ii 500 Control Valve from 4 dec 2022 to 31 dec 2022 o Troublshoot & inspect actuator & electropneumatic positioner SIS & FF Based o Calibration of Electropneumatic Positioner(DVC6200, Sipart PS2, flowserve, Azbil, Neles, Masoneilan, Samson
o Provide technical input for the calibration activities o Prepare calibration reports of actuators
Project: YANSAB Turn Around TA2023 from 4th January 2023 to 28th febuary.550CV. o Control Valve Flow Rate Calculator
o Calibration of MOV (Rotork, AUMA, BIFFI) & Limit Switch Adjustment o AMS TREX Communicator
Project: Chemanol Shut-down 10 days window Turn Around TA2023 from 1st March 2023 . o Troublshoot & inspect actuator & electropneumatic positioner SIS Based o Calibration of Electropneumatic Positioner(DVC6200, Sipart PS2, flowserve, Azbil, Neles, Masoneilan, Samson
o Provide technical input for the calibration activities o Prepare calibration reports of actuators
Project: SAMREF Shut-down 30 days window Turn Around TA2023 from 1st OCTOBER 2023 . o Troublshoot & inspect actuator & electropneumatic positioner SIS Based o Calibration of Electropneumatic Positioner(DVC6200, Sipart PS2, flowserve, Azbil, Neles, Masoneilan, Samson
o Provide technical input for the calibration activities o Prepare calibration reports of actuators
Responsible for following activities
Standard (API598, ANSI/FCI 70.2, IEC61508/IEC61511, ISA84 etc.) Fully aware about SABIC & ARAMCO standard j-index and z-index, SAES, SAEP, Massive Knowledge of SIS,SIF SIL, LOPA, HAZOP, FTA, Cause-Consequence Diagram Reliability(PFD, PFH, RRF, SSF, HFT), system Redundancy and diversity . Shutdown Scheduling on Primavera P6.
Over-hauling of Control Valve, Making Partial Stroke Test(PST) & Full Stroke Test(FST). Making Spare Parts List of Control Valve.
Emerson 475 field communicator
o Communication HART modem with PC
o Valve Link software16.3 for calibration of DVC6200F. Emerson AMS TREX Device communicator
Process Meter Fluke789
Dead Weight Tester
EFCO PS-75 Valve testing bench
o Body test
o Seat leakage test
o Back pressure test
o Pop Pressure Test for PSV/PRV.
Motor Testing & root cause analysis of failure, test as (IR, Winding Resistance Test, Vibration analysis
(IEC60034-14 & ISO-10816-1, ISO10816-3)
PSV & PZV online testing and Overhauling (pop test, seat leakage test, back pressure test, body test) Overhauling of all type valve (body test, seat leakage test, back pressure test) FieldVUE DVC6000F – 6200F Digital Valve Controller for Foundation Fieldbus & hart communication o Installation, Configuration, Calibration by AMS TREX communicator using FF Protocol & Troubleshooting
Preparation
o Inspection Test Plan
o Inspection Test Report
o Quality Control Procedure
o Method of Statement
o Job Safety Analysis
o Loop Test Procedure.
Trainings on Neles (Valmert) Contactless Positioner calibration Procedure Interfacing with FDTCONTAINER and online Diagnosis of ND9000 Intelligent Control valve.
From November 2021 up to April 2022.
EXPERIENCE AS SENIOR ASSISTANT ENGINEER (I & C)
M/S MOTT MACDONALDS PAKISTAN (PVT) LTD.
Area of Workings
inspection of erection and commission (turbine and generator section, boiler steam and feed water system, chemical water treatment system, coal handling system, stacker-cum- reclaimer, coal crusher, vertical coal mill, electrostatic precipitator, flue gas desulphurization, selective catalytic reduction, hydrogen-generation process. Responsible for following activities
Having excellent capabilities of Understanding KKS System INSPECTION WITH STANDARDS (IEC, NEC, NFPA, IEEE, ASME) Capable of preparing commissioning deliverables/method statement & execute pre- commissioning & commissioning activities on site
Familiar with commission completion system like, OPERCOM methodology, ICAPS, CMS TOOLS, WinPCS Leading commissioning team for loop check, "ITR-B"(Inspection Test Report" Inspection of erection and Commissioning of Boiler, Turbine, Generator, CWTS, FGD, ESP,VRM Expertise of designing Automation system of ESP & FGD, SCR with start/stop group sequence with interlocks
(start-up, stop, operating, protection)
Installation and calibration of MagFlow meter OPTIFLUX2050, PT, PDT, and LT. FAT test conducting procedure of different Field instrument (switch, transmitters). Battery Health Monitoring System (Battery detector Module EBU01) Pressure Reduction De-Super Heating System.
Automation for Oily wastewater treatment System
Automation for coaly wastewater treatment system
Automation of CWTS, ETP, SWTS, CPRS, CW Chlorination system. Polymetron9500(PH Analyzer) & sc200 Universal Controller (Conductivity & Turbidity meter) Ammonia Dosing System (SCR)
Maintenance & Trouble shooting of CEMS & MMS System Vibration monitoring & condition monitoring system Installation, calibration & testing of Radar level transmitter OPTIWAVE5400C Conductivity Sensor Model 8310 built-in PT100.
SOFTWARE & NETWORKING
Concept of redundancy (opc server, network, controller & power supplies) Concept of cmims/mis (computerized maintenance inventory management system) FAT test of control panel of Allen-Bradley plc-based system AB Allen-radley plc5573(1756-l73), I/o (1756-ib16i/ob16i, 1756-if8i/of8i) Ethernet interface module en2tr
Logic edit software studio5000 v31
SCADA/HMI design on factory-talk view v12, ifix6.1(make ge company) DR-RDN20 meanwell redundancy module
schneider micom p127/243/225/923 configuration by easergy v9.3 Emerson ovation dcs 3.7 (ocr1100)
Electronic module & personality module, hart supported module Vibration monitoring system of turbine/bfp/cep/mdbfp/tdbpf o Continuous emission monitoring systems(cems)
o Steam & water analysis systems(swas)
o Oxymitters & oxybalance systems
o Carbon monoxide(co) monitoring system
o Opacity & dust monitoring system
o PH & conductivity analyzers & transmitters
o Online machinery health manager protection & prediction System.
PROJECT IMPLEMENT UNIT: Jamshoro Power Company Limited-genco-1
PROJECT: Jamshoro Power Generation Project 2X660MW Capacity.
EPC Contractor: HEI-SIEMENS
Project implementation consultancy: Mott Macdonald Pakistan (pvt) ltd.
From 6
th
August 2018 up to 15
th
November 2021.
EXPERIENCE AS ASSISTANT Manager
(Electrical & Instrument / PLC Engineer)
M/S POPULAR CEMENT INDUSTRY (PVT) LTD.
Area of Workings
Erection & commission (Raw mill, bleeding silo, preheater, kiln & cooler) Operation & maintenance (crusher, stacker, reclaimer, raw mill, silo, preheater, kiln & cooler) Responsible for following activities
ELECTRICAL & INSTRUMENT
Making demand list of electrical and Instrument Equipment Developing Operation & Maintenance Strategy with cost effective Analysis Direct & Indirect (Material, Labor, Factory Overhead) Having excellent capability of Understanding & Developing PFD (Process Flow Diagram), P & ID, LOOP DIAGRAM, FUNCTIONAL DIAGRAM
Having excellent knowledge of INSTRUMENTATION DOCUMENT. Develop electrical design, schematics and drawings in AutoCAD. Interpret mechanical design drawings for electrical requirements (e.g., SolidWorks) Preparation Plan, Execution Procedure & Records of Dismantling, Maintenance/Repairing & Service, Calibration, Installation, and testing procedure
Design, Implement D.O.L Circuit
Motorized actuator Forward/reverse control circuit Circuit breaker (SF6, VCB, ACB, MCB, MCCB)
Configuration of Protection Relays SIPROTEC 4 Siemens Thermal Relay & EOCR
Cable laying & Termination
Cable routing & termination on PLC Control Panel
Installation, Calibration, commission & Troubleshooting of following equipment o Pressure Transmitter (Honeywell ST-300/ST700)
o Differential Pressure Transmitter (azbil AT9000, Autrol o Radar level Transmitter (RadarPuls)
o Temperature Transmitter (MCR-PT100/I Poenix contact,Sitrans TH200 siemens o Flow Transmitter
o Vibration Transmitter (LT100-VP102) /(ZHJ-2, 30mv/mm/s 5% tolerance with Transmitter monitor TM101 VIBRATION)
o Motorized Actuator
o RTD(PT100) & Thermocouple (k-type)
o Pressure switch
o Flow switch (GPH MODEL HFS-15, 0.1-1MPa)
o Float & Boot Level Switch
o Capacitive & Rope type level switch
o Motion sensor (XSA11801, PERRERL+FUCHS, TURCK)
o Drift switch/sway switch/Deviation switch/Belt conveyor & Bucket Elevator alignment switch o Emergency switch/Pull Cord
o Current Transducer
o Rotational Speed Monitor (MS24-112-R)
o Universal Converter (k121 make SENECA, V,Ma, RTD, Thermocouple, Potentio) o IGBT JUNCTION TEST PROCEDURE of VFDs (Schnieder, danfoss) o Thyristor Test Procesure of DC Drive (ABB)
Installation, Calibration, Commissioning & Troubleshooting of following systems o Weigh Feeder
o Gas Analyzer (FLSmidth) (online training provided) o Kiln Camera (HGH Infrared system)) (online training provided) o Shell Scanner (HGH Infrared system)) (online training provided) o Bag-House Controller (Ecomatic64-Net)
o Belt weighing scale (fatek plc)
Loop checking, trouble shooting, and simulation works. Detail engineering with safety factor in the design. Basic & detail engineering for provision of earthing pits Proper protection system for all electrical installation. Cable size calculation cable scheduling &its route selection, over head or under ground Proper protection system for all electrical installation. Check and Plan Date & schedule of the Project
To co-ordinate with Electrical team for Electrification, Execution, Erection & Commissioning. Co-ordinate with other electrical engineers in the implementation of the electrical system design and with other engineers of different fields to make task job easier. To provide the entire electrical solutions as per requirement. To check the entire work as according to approved drawings. Review inspection reports and records of Quality Control carried out on completed and running Project activities.
Site issues highlighting and send to consultant
SOFTWARE & NETWORKING
Responsible of Concept to commissioning of automation solution Creating Functional Design Specification (FDS)
Installation of window 10 enterprise 2015 LTSB, Window Server 2016 Creating Disk Image File/Window Backup Image / System Image File/window recovery backup (Aucronics) Installation of TIA PORTAL, SIMATIC S7, WINCC, SIMATIC PCS7 CEMAT V9.0 Configuration of Engineering station, server,Redundant server, client station, Web Server TIA PORTAL V15.0(TOTALLY INTEGRATED AUTOMATION)
Configuration PAC3200 (energy Analyzer meter, Siemens) with TIA PORTAL. Simatic pcs7 for energy management.
SIMATIC STEP7 v5.6
SIMATIC AUTOMATION SYSTEM PCS7 V9.0
Programming languages (LD, FBD, CFC, SFC)
Archieving & Retrieving
PLC (S7-300/CPU-315-PN/DP, S7-400/CPU-410-PN/DP)
Extension Module (ET200M)
I/O Modules (AI-SM 331, AO-SM332 Built in 8 channel) I/O Modules (DI-SM-321, DO-SM-322 Built in 32 channel) Passive Separator/Isolator(P17G-Lumel)
Hands on experience of design PLC/Control Panel.
Profibus cable (RS485)
Profinet cable (Ethernet based RJ45)
Fiber Optics (MultiMode using connector SC & BFOC) Google remote Desktop
SIPROTEC 4 Protection Relay Configuration using DIGSI 4 Parameter setting Siemens DC Drive (SIMOREG DC MASTER) using Drive Monitor software Parameter setting Siemens DC Drive (SINAMICS DCM) using Drive STARTER software
From 8
th
March 2015 up to 05
th
August 2018.
EXPERIENCE AS ASSISTANT ENGINEER
(Electrical & Instrument Engineer / ISO Coordinator) M/S KHAIRPUR SUGAR MILL (PVT) LTD, ISO9001-2015 CERTIFIED. Responsible for following activities
ELECTRICAL & INSTRUMENT
Interpret mechanical design drawings for electrical requirements (e.g., SolidWorks) Preparation Plan, Execution Procedure & Records of Dismantling, Maintenance/Repairing & Service, Calibration, Installation, and testing procedure
Repairing & maintenance of pneumatic cylinder.
Designing orifice plate for flow measurement using Daniel orifice plate. Installation, configuration of AutoPan condenser system, Repairing and maintenance of TSK(JAPAN) & CHINA REFINE Centrifugal machine Installation and parameter configuration of variable frequency drive of Schneider, ABB, DANFOSS for asynchronous motor speed control
Installation and configuration of PRESSURE TRANSMITTER, FLOW TRANSMITTER, LEVEL TRANSMITTER, TEMPERATURE TRANSMITTER.
Design, Implement, Maintenance of CHUTE HEIGHT Transmitter Repairing and maintenance and calibration of control valve (Globe, butterfly). Installation of Oxygen Analyzer and establish it loop with UDC(HONEYWELL) Carrying out the instrument installation according to the work plan functional loop testing, calibration & function test of valves Troubleshooting of foundation fieldbus instruments. Calibration of process switches level, temperature, pressure and flow based on instrument data sheet Monthly once attend the site safety coordination meeting SOFTWARE & NETWORKING
Preparing process flow diagram, P and ID Diagram, loop diagram, functional diagram. PID controlling
FTE TOPOLOGY
Design and develop software applications based on given requirements and specifications Troubleshoot issues with existing company installed systems Write user manuals to communicate functionality of company developed programs Configuring, maintaining, and troubleshooting DCS Communication Servers, Historian Data Server and Terminal Server Clients PC’s Analyzing and troubleshooting network connectivity via Ethernet, Fiber, Modbus Protoco
HEALTH & SAFETY (ISO:9001-2015)
Identifying Hazardous and Developing Task Risk Assessment Updating Job Safety Analysis and Root Cause Analysis Carrying Proper attention on LOTO
Work safely at height.
Be consistent and dependable.
Conduct work and interact with clients in a professional, conscientious, and sensitive manner Work safely in confined spaces, hazardous locations, and in sewage facilities Speak, read, and comprehend the English language.
Properly and safely use hand and power tools used in the Electrical Trade Work while standing on a ladder •
Distinguish colors used in electric wiring color-coding Developing and implementing organizational safety programs Review and Updates HSE policies and conduct risk assessment to detect potential hazardous and plan precautionary measures
Coordinating Training Programs
Investigating workplace incidents/accidents
Carries out analysis of accidents/incidents statistics, identifying trends and suggesting improvements plan Preparing reports
Plan for Pro-active and pre-active of workplace environmental Conduct safety audits both internal/external
GENERAL
Comply with the company safety procedures. Live the company culture of integrity and professional competence Provide timely and detailed status updates
Quality – Ensure standards are maintained in a highly regulated, process driven environment Must be able and willing to travel and work at customer sites • Must be available and willing to work overtime, weekends, and holidays to meet customer project commitments Involved in the recruitment of new staff
Help Train/Orient/Bring Up to Speed new employees
Contact this candidate