Mechanical Engineer Inspection

RESUME

RAKESH SONGARA

Address – Shree Samarth krupa complex

Flat no A203, Ulhasnagar - 421004 (Maharashtra, India )

Mobile No: +919*********

E-mail Id: *******.******@*****.***

CAREER SUMMARY

BE Mechanical engineer, work experience Quality / Inspection. Working experience in Oil & Gas Refinery,

EPC turnkey Project and equipment’s manufacturing industry.

Team handling, Project coordination, Excution inspection,supplier expediting, Vendor inspection.

ISO 9001:2015 IMS Documentation and Internal / External Audit, Kaizen, 5S, CAPA.

Inspection of statics equipment and Process piping, Power piping, pipes and pipe fittings, post weld heat treatment painting, bought out material inspection.

Structure manufacturing and execution inspection of vessel, heat exchanger, column, tank and column internal.

On stream inspection of piping and equipment and shut-down inspection.

EDUCATIONAL QUALIFICATION

Bachelor of Mechanical Engineering (2006 – 67.5%)

TECHNICAL QUALIFICATION

ASNT Level-II in Radiography Testing;

ASNT Level-II in Ultrasonic Testing;

ASNT Level-II in Liquid Penetrant Testing

ASNT Level-II in Magnetic Particle Testing

COMPUTER SKILLS

MS-Office( Word, Excel, Power Point )

AutoCAD, Catia design V5

ERP

FAMILIARITY WITH CODES AND STANDARDS

ASME Sec IX, Sec VIII, Sec II part C, Sec V, ANSI/ ASME B31.3, B31.1, B16.5, B16.11, B36.10, API 570, API 510 India boiler regulations, Engineering Standards and project Client specification.

TOTAL WORK EXPERIENCE: SINCE YEAR FOR FABRUARY 2007 To Till Date

CLIENT : HINDUSTAN PETROLEUM CORPORATION LIMITED, Mumbai

CONTRACTOR DIVINE Engineering & Industrial Solutions Pvt. Ltd

PROJECT : DAK Uinit

POSITION : Inspection Engineer DURATION : November 2021 to 2024

CLIENT : HINDUSTAN PETROLEUM CORPORATION LIMITED, Mumbai

CONTRACTOR : SGS India pvt ltd

PROJECT : Plant inspection ( Piping and equipment)

POSITION : Inspection Engineer DURATION : February 2021 to November 2021

CLIENT : BHARAT PETROLEUM CORPORATION LIMITED, Mumbai

CONTRACTOR : Sulzer India pvt ltd.

PROJECT : Shut Down and TA

POSITION : Inspection Engineer DURATION : August 2021 to September 2021

CLIENT : HINDUSTAN PETROLEUM CORPORATION LIMITED, Mumbai

CONTRACTOR : Petrocon engg. & Inspection pvt ltd

PROJECT : Plant inspection ( Piping and equipment)

POSITION : Inspection Engineer DURATION : March 2019 to March 2021

CLIENT : HINDUSTAN PETROLEUM CORPORATION LIMITED, Mumbai

CONTRACTOR : Simpage engineering

PROJECT : Plant inspection ( Piping and equipment)

POSITION : Inspection Engineer DURATION : Jan 2018 to march 2019

ROLES & RESPONSIBILITIES IN REFINERY:

●Reviewing the documents like Project Specifications, Procedures.

●Conduct all stage-wise Inspection as per approved QCP/ITP with Client, Owner & Third Party.

●Verifying manufactured and vendor inspection documents and IRN of equipment.

●To check physical condition (free from Kinks, bend, twist & straightness within limits)

●To check the Material by PMI for Low Alloy Steel (LAS), Stainless Steel (S.S) Materials.

●Weld inspection as per specification and standards.

●Monitoring welding activities before and during fabrication are performed as required by WPS.

●Ensure Preparing welder wise lot registers for covering NDE requirements.

●Monitoring of welder performance every week based on the NDT report

●Check and verify the control of storage of welding consumable.

●Ensure Preheating, Post weld heat treatment is carried out as per approved procedure.

●To witness Welder qualification test and review radiography report.

●Assessment of remaining life of piping based on corrosion allowance and minimum thickness requirement.

●Quality / inspection of refinery storage tank manufacturing.

●Inspection of Statics equipment exchangers, pressure vessel, column, structure, storage tank erection.

●Checking internal / external corrosion, Crevices, Atmospheric corrosion, blistering, Painting & coating, Mechanical damage, vibration and sagging in line etc.

●Equipment execution inspection of alignment, verticality using water tube and theodolite.

●Inspect lines in accordance with P & ID, PFD & isometric drawing for mechanical clearance

●Identification on P & ID’S for pressure test; and prepare Test Packages

●Preparations of as built Isometric drawings referring P & ID.

●Static Equipment Inspection (Shell & Tube heat exchangers, Column, vessel, Tanks, Furnace, APH and pipe lines).

●Inspection of rotary equipment pumps, industrial fan.

●Columns Internal Trays inspection (dimensional check, water tightness test).

●Checks of levelness, position, orientation, anchor bolts, conduits, etc. of tanks foundation.

●Performs hydrostatic test Vacuum test of tank and measurement of pad settlement.

●Storages tank internal inspection. Performs punch-listing operations.

●Interpretation and evaluation of PT, UT, RT,MPI and Visual Inspection as per ASME 31.3 & AWS D 1.1 and review of NDT reports.

●Ensure and monitoring Mechanical (welding & NDT) clearance for Hydro Test Packages and review the Loop file for HT.

●Witness Hydro test, Pneumatic testing and Hardness testing, Vacuum test.

●Monitoring work in progress for compliance with the latest approved revisions of drawings and specifications and verifying that finished work meets acceptance criteria.

●Monitoring calibration status of Welding Machines, Pressure gauges and all instruments.

●Inspection of raw materials for fabrication and clean built of Pipes & Spools.

●Rectifying repairs with qualified workers, re-inspecting in accordance with specifications.

●Inspection of shot Blasting, Painting, As Per Approved Procedure & Standard.

●Report generation and documentation for all the QC works carried out at site.

JUN – 2011 to Oct – 2017

Worked as Senior Quality engineer / Inspection with M/s. Eisenmann India Pvt. Ltd., Thane Mumbai

ROLES & RESPONSIBILITIES:

●Preparation of process equipment quality plan & ITP, SOP and inspection schedule.

●Supplier development and evaluation with respect production capacity, quality, delivery etc

●Inspection of various plant equipment as Process tanks & pre treatment tunnel of S.S & M.S, heat exchanger, air heater, Furnace, air supply system (ASU),cooling coil assembly, Pumps, valves, conveyor system, conveyor tracks, ERW pipes,Structure, Site Piping, FRP product as tank, duct & FRP lining, welded pipes, pipe fittings as per applicable Code / specification / Drawing.

●Incoming material inspections, thickness verification, Physical condition, Batch number and storage of materials, document verification against Client specification drawings and standards

●Carried-out Inspection at supplier fabrication shop and expediting the multiple project material from PO placement to the material final delivery at project site.

●Perform visual inspection before, during and after welding as well as welding parameters and dimensional aspects.

●Review/ Material Selection of Welding Consumables (AWS/ASME) Electrodes, wires, fillers for different applications

●Witnessed hydro test / NDT & testing.

●Lab Test witnessed for Physical and chemical testing.

●Maintain all inspection tools, Test equipments, Gauges etc are calibrated and all calibration certificates are currently valid.

●Reviewing of WPS, PQR and WPQ test reports and Witnessing welding qualification tests at site.

●Welding application with various processes i.e., SMAW,GTAW,GMAW & SAW

●DFT checking of galvanic coating, Painting of structure and equipments as per requirement.

●Painting: Inspection of Surface preparation (Surface Profile, Dust Check), Intermediate & Final Paint inspection for structures.

●Inspection of piping and equipment execution as isometric drawing, P&ID, general arrangement drawing

●Maintain the project wise inspection report / documents for final submission.

●ISO 9001: 2015 documentation & implementation.

AUGUST-2008 to JUN - 2011

Worked as Senior Quality engineer with M/s. Tube weld India Limited, (Navi Mumbai),

Tube weld India Limited that manufacturer of power plant equipment as boiler Pressure Part, economizer coil assembly, evaporative coil assembly, Heat exchangers, & air preheated, Coil panel assembly fabrication, super heater Coil assembly, ERW, Seamless, EFW welded pipe.It has wide range of client all over India some of like NTPC, national Fertilizers Ltd, EIL, IOCL, GRASIM, HPCL, MRPL, L&T, etc.

ROLES & RESPONSIBILITIES:

●Preparation of Quality procedures (inspection test plans / ITP) as per project and client technical requirements and follow-up for its approval and monitor the implementation.

●Incoming material inspections, thickness verification, Physical condition, Batch number and storage of materials, document verification against Client specification drawings and standards.

● Inspection & Quality controlling of Pressure vessel, heat exchanger, boiler pressure parts (Superheated coil, Economizer coil, Cooling coil, Boiler tube, steam Header, water wall panel, Exchanger fin tube, Studded bed tube etc.).

●Inspection of Seamless, ERW / EFW welded pipe of stainless steel, alloy and carbon steel.

●Checking of the Fit-up, Pre-heat, Inter pass temperature etc as per applicable WPS & final Visual Inspection of completed welds for the occurrence of Porosity, Cracks, Undercut, and Spatters prior to Non Destructive Testing.

●PMI verification for Stainless steels (positive material identification)

●Preparing the weld inspection, material traceability certificate & updating the same.

●Review and witnessing of mechanical tests such as tensile, bend, impact, hardness, micro, flattening, flaring, ferrite, IGC and chemical analysis as per the applicable standard And specification

●Welding application with various processes i.e., SMAW,GTAW,GMAW & SAW

●Measurement of Pipe spool dimension and layout checking.

●Involved in various Heat treatment (Stress reliving, annealing, normalizing) for carbon, Alloy steel & stainless steel, Dissimilar pipe spool joint as per code ASME and client specification.

●To conduct and evaluate non-destructive testing (RT, MPT, PT and UT) of weld joints as per ASME Section VIII acceptance standards.

●RT Film Review Interpretation & NDE Report Review.

●Evaluation of pre & post weld heat treatment (PWHT) charts as per ASME Sec V & Sec IX, Sec VIII, IBR and client specification & approved ITP.

●Prepare inspection reports, NCR, technical queries, QA/QC reports and X-Ray and repairing status.

●Involved in Hydrostatic test of pipes, coil & vessel.

●Blasting and Painting Inspection as per approved procedure and project specification.

●Third party witness metallurgical test as ASTM 262 IGC, HIC, Spark test,NACE MR0103, MR0175.

●Coordinate with production, planning and purchase department.

●Analyze production and quality control to detect and correction problems.

●Planning inspection activity and prepare daily inspection reports, job progress card as per ISO, IBR records, TPI records, etc.

●Maintain all inspection tools, Test equipments, Gauges etc are calibrated and all calibration certificates are currently valid.

●Conducting Procedure Qualification for Carbon Steel, alloys, Duplex & SS materials as per Project scope, Preparation of WPS according with PQR and Project Specification.

●Conducting Welder Qualification Tests, Preparation of Welder ID and maintaining Welder Qualification Records/Renewals.

●Preparation / approved the WPS-PQR for prequalification / re-qualification for new material welding As per ASME Sec-IX.

●Conducting the WQT, maintaining the welder’s track record.

●Handling client inspection, demonstrating all activities and documents for approval.

●Liaison, Coordination, Communicates extensively with client and Technical Authorities, in dealing with Technical issues & External agencies/Third Party ( BVIS, TUV, SGS, EIL,TOYO,UHDE, CEIL, NTPC RIO, JACOBS).

●To stick to the ISO system by self and to maintain the same environment throughout the factory.

●Preparing IBR form III B & IV A of manufactured products for IBR approval.

●To maintain identification & traceability of the job under inspection including the status of job as accepted – rejected – rectify – hold using identification tags.

●Monitor & maintain all quality records / documentation as per ISO.9001:2008.

FEB -2007 to AUGUST-2008

Worked as Quality assurance engineer with M/s. Jyoti tech industries P. ltd, (Navi Mumbai),

Fabrication of structure, S.S tank,GI panel, and paint mixing machine and part processing, testing

working for major’s clients of the company SIEMENS, reliance and L&T and etc

ROLES & RESPONSIBILITIES:

●Inspection of MS assembly, machined parts, sheet metal parts, castings and Bought out material with different grade MS and stainless material, copper and aluminum.

●Ensuring all test reports and verified with grade specification to meet customer’s requirements

●To coordinate with metallurgical testing laboratories for the verification for material

●Maintaining calibration and validation systems for measuring and monitoring devices.

●Achieve and maintain the desired quality of incoming material from vendor.

●Completion of final quality documentation in presentable manner.

●Leading the quality team for timely completion of inspection and quality improvement.

●Control and monitor final product quality.

PERSONAL INFORMATION

Name : Rakesh Shivnarayan Songara

Date of Birth : 07-Jan 1983

Marital Status : Married

Religion : Hindu

Nationality : Indian

Passport No. : R9541808 Valid upto 16-04-2028

Skype ID : rsongara

PERSONAL STRENGTH

Sincere, hardworking, capable of taking independent decision and handling critical situations, Self motivated, quick learner, enthusiastic, ability to work independently or as a team.

I hereby declare that all the information is true to the best of my knowledge. I hope you will consider my C.V. and my ability.

PLACE: Mumbai RAKESH SONGARA

DATE :

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