Process Control Supply Chain
Resume:
Syed Miran Amir
Process Control Engineer
***************@*****.***
Summary
A certified Six Sigma Black Belt and certified Internal Auditor who strives for practicality on a daily basis. Trying to find a position as process control/ manufacturing engineer that will help me put my absolute interests into perspective.
Education
B.Tech Mechanical Engineering Lovely Professional University Bachelor’s degree program July-2021
Work Experience
Ruhrpumpen India Nov 2022 – Present
Process Control Engineer Chennai, India
• Ensured collaboration between production, operation, quality and assembly teams to focus on process ef- ficiencies and changes to existing process parameters and methodologies by continuous improvement.
• Implemented Six Sigma techniques and methodologies to optimize pump manufacturing operations.
• Optimized assembly lead times and COPQ through dimensional analyses of pump components.
• Developed and implemented assembly procedures and guidelines for 10+ pumps for a training of a team of 20 technicians.
• Carried out internal audits in accordance with ISO, standards for Quality and EHS
• Analysed time study of 6 pumps to optimize pump ’assembly to dispatch’ life-cycle.
• Outlined and presented to upper management the difficulties encountered during projects as a result of mistakes in supply chain, production, design, and quality using Lesson Learned report.
• Performed end-to-end production to dispatch study to eliminates recurring errors during projects.
• Ensured process control over assembly line by analysing Bill of Material(BOM) for 120+ projects.
• Prepared ’Duty Sheet’ of the pumps with all their technical specifications.
• Supervised pre delivery quality audits for 60+ pumps to reduce post delivery complaints .
• Communicated the design/BOM related issues to product line managers and worked with them to avoid their recurrences and troubleshooting.
Key Accomplishments:
• Recognized as ’gem of the year’ for contribution in improving the overall efficiency and streamlining plant operations in 2023.
• Contributed to the improvement in On-time delivery from 77% to 82% through design analysis of over 100 projects.
• Completed BOM verification for more than 120 projects, and collaborated with supply chain and vendors to reduce the procurement time of lengthy lead time items from 67% in 2022 to 72% in 2023.
• Utilized cycle time reports for routing resulted in a 20% decrease in assembly times in 2023 over the prior year.
• Executed successful 6s internal audits thereby enhancing longevity of tools and equipment from 81% to 85% in 2023.
National Thermal Power Corporation Jun 2019 – Jul 2019 Internship Trainee Kahalgaon, India
• Worked in the Operation and Maintenance Department of NTPC Bhagalpur, Bihar.
• Studied end-to-end operations to generate electricity in a thermal power plant.
• Analyzed the detailed working of coal handling plant and identified areas of delay impacting the efficiency of overall process.
Certifications
• Lean Six Sigma Black Belt by Henry Harvin - Sept 2023
• Lean Six Sigma Green Belt by KPMG - Dec 2021
• Certified Internal Auditor For ISO standards 9001, 14001 & 45001 by Beacon Desyne - 2023 Publications
• Component Analysis of Shock Absorption System for Boat (JICR April 2021)
• Design and Fabrication of shock absorbing systems in sea-liners
• Objective of this project was to design and implement,through simulation,shock absorbing system for boats
Knowledge and Skills
• Experienced in making cycle time/time study reports
• Experienced in preparing lessons learned
• Experienced in design/fitment verification
• Hands on experience in reading GAD and CSD drawing
• Experienced in Auto CAD DWG Truview software
• Experienced in performing internal audits
• Experienced in doing 5S and 6s internal audits
• Knowledge about making Standard Operating Procedures SOP
• Knowledge about product line management
• Familiar with troubleshooting of centrifugal pumps
• Knowledge about pump assembly and manufacturing processes
• Familiar with API 610 standards
• Knowledge of project coordination/ project management
• Experienced in cross functional team inspection- CFT
• Experienced in making duty sheets
• Experienced in using ERP systems such as Infor LN BAAN
• Familiar with Bill of Material (BOM) management
• Knowledge about continuous improvement and KAIZEN
• Knowledge about ISO 9001, 14001 and 45001 standards- QMS, EMS and OHSMS
• Experience of rotating equipments and mechanical seals
• Familiar with production planning
• Experienced in Root Cause Analysis
• Familiar with pump testing
• Familiar with supply chain/procurement
• Experience of Purchase orders and Production orders
• Familiar with Goods received note-GRN and Inward inspection of material
• Experienced with making Corrective action and preventive action- CAPA
• Knowledge about making Non Conformity Reports- NCR
• Familiar with Key Performance Index-KPI
• Experienced in six sigma methodologies like (Plan-Do-Check-Act)
Contact this candidate