Electrical Engineer
Resume:
Ramadan
Mahmoud
Ali Al-Sayyad
Contact
***************@*****.***
34a Rostom st, Helwan
https://www.linkedin.com/in/
ramadan-al-sayyad-62b7523b/
Personal Info
Date of Birth: 05/03/1983
Nationality: Egyptian
Marital Status: Married
Military Status: Exempted
WORK EXPERIENCE
Planning section head (Projects/Preparation) at Heidelberg Materials group
(Kattameya plant) (2021 - Present)
Safety:
1. Ensuring all tasks are conducted safely and report any hazards, Near misses, Safety conversations for the team.
2. Action plan for safety corrective actions.
3. Ensuring daily using for terminologies like LOTOTO (Log out, Tag out, Try out), Various types of work permits and so on.
Responsibilities outlines:
1. Prepare the inspection team job orders including the needed spare parts to perform the jobs.
2. Prepare the weekly stoppage plans for the plant equipment. 3. Prepare the yearly overhauling plan for the equipment. 4. Monitor the monthly budget.
5. Communicate with the procurement team to follow up on the purchasing requests and purchase orders.
6. Evaluate technically the offers coming from the procurement team. 7. Control the quality of the received spare parts in the warehouse. 8. Monitor the progress and the budget during the overhauling of the equipment.
Warehouse:
1. Maintain plant inventory (minimize both overstock & out of stock). 2. Analyze supply vs demand.
3. Monitor inventory consumption/supply.
4. Design & Implement tools for inventory management. 5. Monitor inventory orders using the documented data also take notes of order errors/problems to develop solutions.
6. Assist with suppliers to solve problems & Respond to suppliers feedback/complaints.
Spare parts:
1. Spare Parts preparation cycle (Stock, Consumption, PRs, RFQs, TVSs & POs). 2. Warehouse stock.
3. Spare parts consumption.
4. Purchase request creation with all specs.
5. Purchase request release cycle.
6. Request for quotation/Proposal with all needed data. 7. Communication with suppliers for clarifications. 8. Technical validation/study for offers.
9. Technical validation/study approval cycle.
10. Order issuing.
11. Communication with winner about delivery issue.
Planning:
1. Prepare inspection notifications.
2. Prepare inspection work orders including (Steps, Scope, Resources). 3. Prepare weekly stoppage plans.
4. Prepare weekly MPIs.
5. Prepare shutdown plans.
6. Perform daily tasks meetings (Morning, Review). 7. Perform shutdown preparation meetings (Tasks, Spares, Contractors…). 8. Perform shutdown meetings (Morning, Review).
9. Prepare action plan (PAL).
10. Prepare service requests.
11. Assists in yearly monitoring schedules (Weekly distribution). 12. Assists in yearly budget preparation.
13. Prepare/Assist RCFA & Follow-up action plan.
14. Assists in troubleshooting of maintenance problems when this becomes necessary. 15. Perform electrical supervision when necessary (Assign works & ensuring good performance). 16. Perform administrative duties when necessary (Probation reports, overtime report, absenteeism, etc.).
17. Performs any other tasks and responsibilities defined by the direct supervisor. Training
ABB (T315C & T315H) system 800XA
with AC800M
AutoCAD 2D
Maintenance Shutdown Planning
Analyzing Business Data Using
Excel and Tableau.
PRMG: Introduction to PM
International Standards
Failure mode & Effective analysis
(FMEA)
E-Mail etiquette.
Personal Skills
High Presentation Skills
Team Leader
Able to work at any level of
management, Management
abilities.
Analytical and logical problem
solving and thinking.
Technically minded.
Creativity and Brainstorming ability
Projects:
1. Ensuring compliance with all group safety, work rules and regulations. 2. Defined project scope including engineering, design, technical requirements, schedule and project goals with stakeholders and management.
3. Develop/review and approved the project budget, tenders, plan, time schedule. 4. Perform project cost estimation and recommend budget change when necessary. 5. Prepare/approved the evaluation of the technical and financial offers for the project. 6. Review and approvals for all the engineering documents, time schedules, technical reports received from the contractors during the project life cycle. 7. Manage working teams to achieve targets and plans in compliance with the company standards of quality, safety, time and cost.
8. Ensuring clear communication channels between various participating people. 9. Monitor the project deliverables with engineering, procurement, contractors and update the project progress report accordingly.
10. Resolving unexpected technical, financial and any other difficulties to ensure the work completion respecting the deadlines and quality.
11. Reporting to the management periodically on project advancement, requisitioning additional resources as per requirement. Justifying overheads, effecting cost reduction. Inspection section head at Heidelberg Materials group
(Kattameya plant) (2017 - 2020)
Inspection:
1. Develop inspection plan for all electrical equipment in cooperation with the Electrical Service Manager.
2. Supervise, control and support the execution of inspection plan for electrical inspection and ensure the early identification of problems and maintenance needs to be considered in the planning of preventive maintenance and annual overhauling schedules, in case of any problems recommend the best solution and inform the maintenance team in order to execute any repairing work needed.
3. Establish the Predictive maintenance process for the early detection of breakdowns by conducting a physical test on machines during operation in addition to applying specific measurements and inspection on machines during shut down and inform concerned parties of any necessary corrective work needed to be accomplished. 4. Conduct regular meetings with the production and maintenance sectors in order to study and analyze the previous week's activities in production line, including the root cause analysis of repeated and chronic problems and the preparation of a report with recommendations for improvement as an action plan. 5. Participate in the study of the modifications to improve the efficiency and the condition of the equipment, according to the specifications defined. 6. Monitor, study, and analyze the daily incidents Report, giving remarks and recommendations to the Inspectors during the daily inspection meeting. 7. Monitor, study, and analyze the monthly Electrical report for all equipment at the Plant, define the corrective actions, solutions, or modifications needed to ensure the continuous improvement of the equipment.
8. Provide support for human resources in this area, ensuring the performance assessment process, as well as identifying development and training needs. 9. Cooperate in the definition of standardization and specification policies for consumables, spare parts, and equipment.
Electrical workshop section head at Heidelberg Materials group (Tourah plant)
(2014-2016)
-Motors maintenance/repair (Electrically/mechanically) and check on site.
-Preparation (Power boxes, Panels,…).
-Transformers (status, Maintenance, Oil filtration, Cooling & troubleshooting) follow up.
-lighting repair & Maintenance (indoor and outdoor).
-Diesel generators (status, Maintenance) follow up routine job.
-A/C in substation and CCR (status, Maintenance) follow up routine job.
-Electrical cranes (status, Maintenance) follow up routine job.
-Spare parts.
-New projects, Revamping & upgrading in utilities (Service air & Water), Areas and substations. Shift leader at Italcementi cement group (Tourah plant)
(2011 - 2013)
-Maintaining/troubleshooting Electric equipment in site and electrical substations and support DCS system (ABB) and reporting to electrical maintenance manager. Electrical projects engineer at ASA (ASEC Automation)
(2007 - 2011)
1. Ensuring compliance with safety, work rules and regulations. 2. Preparing the scope of the projects including engineering, design and equipment technical specifications.
3. Prepare project tenders, plan and time schedule. 4. Perform project cost estimation.
5. Evaluate the technical and financial offers for the project. 6. Resolving unexpected technical difficulties to ensure the work completion respecting the deadlines and quality control parameters.
7. Conducting regular meetings with project managers and consultants to keep them informed of progress.
Projects & Sites:
*Chlef cement plant in Algeria (FCB standard).
*Schneider factory in France.
*ABB factory in Germany.
*ABB workshop in Egypt.
*El Shamal Cement Factory in Atbara-Sudan.
*MEFTAH Cement Plant in Algeria (Lafarge standard).
*Titan El-Max Cement Factory (Lafarge standard).
*Tourah Cement Factory (Italcementi standard).
*Kattameya Cement Factory (Italcementi standard).
*Sinai Grey Cement Factory (FLS standard).
*Sinai White Cement Factory (FLS standard).
*Ameryah Cement Factory (Cimpor standard).
*CEMEX Cement Factory.
*EZZ El Dekhela Steel Factory.
*Abu Zabal Fertilizer Company.
*New capital (Hassan Allam).
Computer skills
AutoCAD 2D
MS Office (Word, Excel, Power Point,
Outlook, MS project).
Internet tools.
SAP
Language
Native language Arabic
English
Site Tasks:
*Erection works for panels, Cables routing, …..
*Signal testing with the PLC.
*Continuity and meggering test for power cables.
*Rotation test.
*Cold run testing.
*Starting up for our designed low voltage panels.
Office tasks:
*Design LV panels like direct online, cranes...
*Design ACC, MCC panels (Motor control center& Auxiliary control center).
*Design PLC panels.
*Design junction boxes.
*Searching for sensor’s data sheets for understanding (Operation& Terminals connection).
*Understanding local panels for interface signals with PLC and Cable list.
*Preparing PGRs bill of quantity.
*Entering PGRs on SAP.
*Design Drawing Templates& unit diagram (trouble shooting).
*Dealing, Contacting and attending meetings and FAT tests with client to solve problems and meet client requirements.
*Coordinating between site, Erection, Workshop, Client and design office (Automation dep. Sales dep., Cable routing dep., AutoCAD dep. and project managers.
Workshop tasks:
*Factory acceptance test (FAT).
*Visual inspection.
*Check designed drawings with manufactured panels.
*Continuity test.
*Bus-Bars insulation test.
*Function test for the panels.
*Update the designed drawings as manufactured.
Maintenance Engineer at Xerox (The Document Company)
(2006 - 2007)
- Troubleshooting & maintaining for Xerox different copier products EDUCATION
University (2006): Faculty of Engineering - Electrical Power & Machines – Cairo Universit Interests
Body general fitness, Swimming
Travelling
General documentary knowledge
(Geographic, Historical, Countries,
Buildings, Natural, Animal, ...)
Helping others
General theory of operation for
equipment (Mechanical, Electrical, …)
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