Product Development Mechanical Engineer

KAWAYNE LEARMOND

North New Jersey ***************@*****.*** 347-***-**** linkedin.com/in/KawayneLearmond

Qualifications Summary

Experienced Mechanical Engineer with a strong background in Product Development, particularly within the Medical Device technology industry. Possessing 5+ years of comprehensive experience, including 4 years with Pfizer and BD Medical, with a proven track record of executing product verification, test method development, and test fixture design tasks. Demonstrated ability in leading high-value projects through effective organization and management, while presenting development test results and challenges to key stakeholders. Proficient in 3D CAD modeling using SolidWorks, Finite Element Analysis, and technical document writing. Skilled in Computer Aided Engineering (CAE) and Geometric Dimensioning and Tolerancing (GD&T). Proven expertise in product design, project management, and ensuring compliance with FDA and industry standards. Adept at technical writing, quality control inspection, data analysis, and implementing value engineering principles to enhance product quality.

Core Competencies

Test Method Development Test Method Validation Measurement System Analysis (MSA) Product Development Design Verification and Validation Project Management Data Analysis Cross-functional Team Collaboration Quality Assurance Regulatory Compliance Precision Engineering Test Fixture Design Manufacturing Process Optimization SolidWorks

Technical Skills: SolidWorks, Minitab, AutoCAD, Abaqus, Ansys, MatLab, Simulink, Cambridge Engineering Selector (CES), Microsoft Excel, Microsoft PowerPoint, Microsoft Word, and Microsoft Project, CADCAM CNC, Research, Math Skills, Analytical thinking, Computer-Aided Design (CAD), Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Mechanical Design, Inspection, Adobe, Microsoft Office Suite (Word, Excel, PowerPoint)

PROFESSIONAL EXPERIENCE

Pfizer January 2023 - Present

Senior Test Development Engineer (Contractor) Parsippany, NJ

Lead the development and validation of established functional test methods, ensuring their precision and effectiveness to enhance quality.

Manage the smooth transition of test methods from various facilities to a cutting-edge laboratory, streamlining operational processes.

Take charge of designing and building innovative test fixtures, which will improve testing capabilities and accuracy.

Work with internal teams as well as external partners and suppliers to effectively source a wide variety of testing samples.

Create detailed Test Method Transfer plans and strategies, along with carefully developed Work Instructions, Protocols, and Reports.

Offer extensive training to Lab Analysts on performing tests according to the Test Method Work Instructions and Protocols.

Valcor Engineering Corporation August 2022 - January 2023

Test Engineer Springfield, NJ

Performed thorough testing on complex systems like aircraft valves to validate design concepts and final products, ensuring their integrity.

Designed and tested aircraft pneumatic, hydraulic, mechanical, and electromechanical valves, conducting failure mode analysis to pinpoint areas for improvement and implementing corrective measures to boost product quality and reliability.

Created detailed engineering test plans and procedures to ensure product quality, reliability, and adherence to industry standards.

Developed testing protocols to confirm that products comply with MIL-STD specifications, leading to enhanced performance.

Organized and carried out benchtop and high-pressure enclosure tests to evaluate product performance in various conditions.

Becton, Dickinson, and Company (BD Medical) February 2021 - March 2022

Engineer 2, Product Development Engineer Franklin Lakes, NJ

Organized and carried out Measurement System Analysis (MSA) and Test Method Validation (TMV), resulting in well-documented protocols and reports for Engineering Studies, supporting informed decision-making.

Led Test Method Development (TMD) projects for the Sustainable Engineering team, encouraging teamwork and leadership.

Used SolidWorks to create detailed solid models of test fixtures and generate accurate 2D drawings, enhancing test fixtures.

Facilitated in-depth training sessions for Technicians on Test method programs, Test Instructions, and Protocols.

Promoted ongoing improvement by implementing Corrective Action and Preventative Action (CAPA) initiatives, leveraging data analysis with statistical tools like Minitab to pinpoint and apply effective solutions.

Kason Corporation . January 2021 - February 2021

Mechanical Design Engineer Millburn, NJ

Improved mechanical components for machines and systems to enhance performance and efficiency, leading to better product quality.

Created accurate manufacturing drawings that comply with relevant standards, ensuring adherence to industry best practices.

Collaborated with external vendors to choose components and managed manufacturing and assembly processes.

Used AutoCAD and SolidWorks to produce detailed 2D and 3D drawings, Bills of Materials, and fabrication drawings.

Worked closely with suppliers, customer service, purchasing, and sales applications engineers to ensure smooth collaboration.

Becton, Dickinson, and Company (BD Medical) August 2019 - September 2020

Engineer 2, Product Development Engineer Franklin Lakes, NJ

Presented analyzed data to cross-functional teams, such as R&D, Marketing, Quality, and Regulatory, which facilitated informed decision-making.

Contributed as a team member on two major new product development projects, helping to launch innovative medical devices.

Planned and directed activities for Test Method Development, leading to improved testing processes and effective design verification.

Created robust test methods to ensure compliance with EU Medical Device Regulation and FDA standards, ensuring that product design, manufacturing, and packaging adhered to strict life cycle requirements.

Becton, Dickinson, and Company (BD Medical) March 2019 - August 2019

Technician 2, Product Development Engineer Franklin Lakes, NJ

Created clear test instructions, protocols, and engineering study reports to facilitate efficient project management and execution.

Worked together on technical and cross-functional projects to ensure successful outcomes.

Performed thorough feasibility testing on medical devices to guarantee quality and safety.

Used Minitab for extensive data analysis, resulting in the development of detailed and effective technical reports.

Klaw Products Ltd May 2018 - January 2019

Mechanical Design Engineer Westbury, UK

Used reverse engineering methods to convert Fall Arrest Systems into 3D CAD models and produce production drawings, including assembly and detailed drawings with Geometric Dimensioning and Tolerancing (GD&T), optimizing manufacturing processes.

Developed and delivered detailed technical documents and reports, using simulation software as needed for FEA, CFD, DFMEA, and mechanical property assessments, which leads to improved product performance and reliability.

Effectively performed functional testing on prototype developments, which includes designing test units and tooling, while keeping thorough documented records, resulting in securing valuable contracts for the organization.

Created accurate technical CAD drawings and bills of materials (BOM) with SolidWorks, supporting efficient production workflows.

Employed creative thinking to enhance and broaden the product line, fostering continuous improvement.

Sims Group UK Ltd September 2017 - May 2018

Junior Mechanical Project Engineer Bristol, UK

Led detailed project presentation efforts using Microsoft Office and Microsoft Project, resulting in engaging project proposals.

Managed the execution of 5 projects, ensuring they stayed within budget, met strict deadlines, and adhered to high-quality standards.

Played a key role in supporting various UK initiatives aimed at setting up a state-of-the-art metal recycling facility.

Encouraged teamwork among a variety of cross-functional subcontractors, including Mechanical, Electrical, Civil, and Design Engineers, as well as Documentation staff, to ensure effective project execution and a collaborative work atmosphere.

S&L Aerospace Metals LLC January 2017 - March 2017

Quality Engineer Flushing, NY

Provided outstanding planning support by creating high-quality PPAP, Control Plans, FMEAs, and process certifications.

Carried out detailed inspections of parts using a range of advanced inspection tools and equipment, including CMM.

Documented and effectively presented technical data to both internal and external stakeholders, ensuring clear communication.

Led the implementation of Total Quality Management across the organization, carefully identifying errors in documentation and defects in components. Conducted thorough root cause analyses to eliminate the sources of defects.

Fostered a culture of continuous improvement by actively driving initiatives to streamline processes and enhance overall quality.

EDUCATION & PROFESSIONAL DEVELOPMENT

Master’s Degree in Mechanical Engineering

The University of the West of England Bristol, UK September 2012 to July 2016

Distinction (4.0 GPA)

Deans Award for Academic Excellence (2015)

Extended Diploma in Mechanical Engineering

City of Bristol College Bristol, UK September 2010 to July 2012

Triple Distinction

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