Manufacturing Engineer (Composite)

VINAYAK JOSHI

+919********* ****************@*****.*** linkedin.com/in/vinayakjoshi-99 Bangalore, India P E R S O N A L P R O F I L E

An analytical MSc Aerospace Engineer with experience as a Materials Development Engineer at Senior Aerospace BWT, UK, and currently working as a Trainee – ME (Composite) at TATA Advanced Systems Limited (TASL), India. An accomplished and focused professional with demonstrated experience in equipment and devising processes for manufacturing products; Recognised for professionalism, positive mental attitude, commitment to excellence and demonstrated ability to communicate and work with suppliers, customers, senior management, and associates; Able to handle multiple projects and meet deadlines under pressure; Excellent interpersonal skills, able to communicate and collaborate effectively with co- workers at all levels.

K E Y S K I L L S & C O M P E T E N C I E S

- Strong mathematical, analytical, research and problem-solving skills

- Having good working knowledge in SolidWorks, AutoCAD, ANSYS APDL software in various workbench

- Working knowledge of Composite Materials and Manufacturing Processes

- Working knowledge of Lean Six Sigma Methodology

- Working knowledge of ERP Systems (SmarTeam, SyteLine, SAP)

- Working knowledge of Technical Report Writing, Manufacturing and Engineering Documentations

- Working knowledge of Equipment Qualifications

- Working knowledge of Flammability Standards for Aerospace Materials (FAR)

- Working knowledge of Industry Regulations and Standards (AS9100, NADCAP)

- Working knowledge of APQP, PPAP & PFMEA

- Working knowledge of Microsoft Office Tools

- A commitment to keeping up to date with technical developments

- The ability to work in a multidisciplinary team

- Strong communication skills, both verbal and written

- Ability to communicate with customers and suppliers

- Project and time management skills

E D U C A T I O N & Q U A L I F I C A T I O N S

Master of Science (MSc) in Aerospace Engineering (Grade: Distinction (1st)) University of Salford, Manchester - UK September 2020 – November 2021

- Notable Modules: Aerodynamics; Engineering Computation; Aerospace System Design; Aerospace Assembly

- Dissertation Title: ‘Design, Analysis & Optimisation of Aircraft Steps Using Aluminium and Composite Materials’ (June 2021 - September 2021)

Bachelor of Technology in Aerospace Engineering (Grade: First Class (2:1)) IIAEM - JAIN Deemed-to-be University, Bangalore - India August 2016 - August 2019

- Dissertation Title: ‘Studies on the Development of Composite Materials using “E-waste Containing GFRP” Composite’ (August 2018 - June 2019)

Diploma in Mechanical Engineering (Grade: First Class (2:1)) Gujarat Technological University, Ahmedabad - India August 2012 – August 2015

- Project Title: ‘Active Electro-Magnetic Shock Absorber’ (August 2014 – June 2015) C A R E E R S U M M A R Y

Trainee – Manufacturing Engineer (Composite) May 2024 – Present TATA Advanced Systems Limited (TASL), Bangalore - India I work as a Trainee – ME (Composite) at TATA Advanced Systems Limited (TASL) and TASL has a strong portfolio of partnerships and joint ventures with leading global aerospace and defence firms. My role involves:

- Develop manufacturing process for composite part manufacturing by studying product requirements, researching modifications and testing manufacturing methods.

- Process and processor qualification with necessary approvals from the customer.

- Create or review engineering process documents like MIS, SOP’s, work instructions, process control documentation, P-PEAM within AS9100, NADCAP and customer requirements.

- Implement engineering changes received from external customers.

- Collaboration with customers on manufacturing document approvals.

- Preparation of BOM Routing in SAP.

Materials Development Engineer January 2023 – December 2023 Senior Aerospace BWT, Adlington, Cheshire - United Kingdom I worked as a Materials and Process Engineer in Design team at Senior Aerospace BWT, my role involves carrying out testing to verify products and material performance in support of the design and development activities aimed at satisfying customer requirements for the design of low-pressure low temperature air conditioning ducting and insulation panels for both commercial and business aircraft.

- To control the technical aspects of material and processes used to meet the requirements of the customer, organisation and regulatory authorities. It involves the compilation and issue of documentation such as Technical Reports, Material Data Sheets and Specifications.

- To carry out research into potential improvements in materials, products and processes appropriate to the business.

- To establish, maintain and use a meaningful material product and contacts database, including providing assessments for suppliers’ approval.

- Establish and maintain excellent relationships with suppliers, customers, colleagues and the management team through regular consultation and feedback regarding activities, progress, results and achievements.

• Production Associate June 2022 – December 2022 Senior Aerospace BWT, Adlington, Cheshire - United Kingdom Research Assistant June 2021 – September 2021

University of Salford, Manchester - United Kingdom Dissertation Title: ‘Design, Analysis & Optimisation of Aircraft Steps Using Aluminium and Composite Materials’

- Design, analyse and optimised the aircraft steps of Bombardier Learjet 75 Liberty.

- Conducting research on aircraft steps to improve material performance, manufacturing methods and current techniques.

- Conducting research on a variety of composite materials to compare the deflection and overall mass of the structure and to validate its safety.

- Identify the weight saving that can be achieved by using both the materials, such as traditional aluminium and carbon fibre composites.

A D D I T I O N A L I N F O R M A T I O N

Memberships & Associations:

- Engineering Council / Interim Registration in the Chartered Engineer (Interim CEng) March 2022 – Present

- Royal Aeronautical Society / Associate Member (AMRAeS) December 2022 – Present

- Full, Clean UK Driving License

Internal Training: Flammability Standards for Aerospace Materials, Lean Six Sigma, APQP, PPAP, PFMEA IT Skills: Microsoft Office, SolidWorks, AutoCAD, ANSYS APDL, SmarTeam, SyteLine, SAP Languages: English (Advanced), Gujarati (Native), Hindi (Native) R E F E R E N C E S

Available Upon Request

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