Quality Assurance Production Manager
Resume:
Faisal Patoli
*** ******** **, *****, ** ***** 724-***-**** ****************@*****.*** linkedin.com/in/faisalkarimp
(US Permanent Resident - No visa sponsorship needed) Profile - PharmaManufacturing Specialist
A highly experienced pharmaceutical manufacturing professional with expertise across liquid, semi-solid, and solid formulation manufacturing, as well as Quality Assurance/Quality Control (QA/QC), retail and marketing. With over 14 years at Novartis Pharma, I’ve held key roles as both a Production Officer and QA/QC Officer. Most recently, I served as Senior Production Manager at VETZ Pharma, a leading producer of veterinary drugs. I specialize in optimizing manufacturing processes for syrups and semi-solid formulations, ensuring efficiency while upholding rigorous quality standards. My expertise includes managing the reconciliation of semi-finished goods, finished products, and packaging material, while ensuring precision tracking to minimize waste, enhance resource utilization and improve overall equipment effectiveness (OEE). Skilled in planning & scheduling of production and packaging to maximize operational capacity, align with market demand and driving productivity improvements. In addition, I bring hands-on experience in QA/QC within production, implementing robust quality protocols to ensure cGMP, regulatory compliance and maintain product integrity. Experience
Sr. Production Manager 2015 to 2024
VETZ Pharma Pakistan - Hyderabad, Pakistan
● Lead and manage the production team, delegating responsibilities and ensuring smooth workflow.
● Manage the full production cycle by supervising the complete production process.
● Create and manage detailed schedules to ensure efficient use of resources and timely product delivery.
● Oversee the allocation of labor, material and equipment to optimize production capacity.
● Develop strategic plans for production scalability to align with business growth.
● Identify and mitigate potential risks related to production and supply chain.
● Ensure that all production practices adhere to Good Manufacturing Practices (GMP) and other regulatory guidelines.
● Drive initiatives aimed at continuously enhancing product quality.
● Track key metrics such as availability, performance, and quality to maintain a high level of OEE.
● Implement and oversee a preventive maintenance schedule to minimize downtime. Production Officer 2007 to 2015
Novartis Pharma Pakistan - Hyderabad, Pakistan
● Coordinate and implement daily, weekly, and monthly production schedules to meet targets.
● Oversee batch processing according to standardized operating procedures (SOPs) and ensure accurate batch documentation with reconciliation.
● Ensure optimal utilization of manpower, machinery, and materials to achieve cost-effective production.
● Continuously monitor the production process for adherence to production protocols and timely identification of deviations.
● Ensure compliance with Good Manufacturing Practices (GMP) and company quality standards throughout the production process.
● Collaborate with the Quality Control (QC) team to perform in-process checks and implement corrective actions when necessary.
● Ensure all production equipment, such as mixers, homogenizers, and packaging machines, are operated properly and conduct troubleshooting as needed.
● Identify opportunities for process optimization and implement efficiency-boosting practices like lean manufacturing and Six Sigma techniques.
● Maintain accurate documentation of production data, including equipment logs, batch records, and incident reports, ensuring traceability.
● Enforce workplace safety regulations and promote a culture of safety awareness among staff.
● Ensure proper hygiene practices are followed to maintain product integrity and comply with regulatory standards..
● Leverage digital tools for production planning and monitoring, such as ERP systems i.e., SAP.
● Analyze production data to track efficiency, downtime, and waste reduction metrics.
● Support the adoption and integration of automation technology in the production line to enhance productivity.
● Collaborate with technical teams to diagnose and resolve complex production issues. Quality Assurance Officer (In-Process Control) 2002 to 2007 Novartis Pharma Pakistan - Hyderabad, Pakistan
● Ensure all processes comply with current Good Manufacturing Practices (cGMP), regulatory standards and internal Standard Operating Procedures (SOP).
● Participate in internal and external audits, preparing necessary documentation and addressing audit findings.
● Maintain detailed and accurate records of inspections, test results, deviations, and corrective actions.
● Manage and oversee batch production records and ensure timely completion.
● In-process quality checks during various stages of production to maintain consistent product quality.
● Ensure proper labeling and traceability of products throughout the manufacturing cycle.
● Review and approve product batch releases based on quality test results and compliance with specifications.
● Investigate quality issues, product deviations, and customer complaints.
● Develop and implement corrective and preventive actions (CAPA) to prevent recurrence.
● Track and close deviations in a timely manner while documenting all actions taken. Pharmacist - Retail Pharmacy 2002 to 2002
Pharmax Pakistan (PVT) - Karachi, Pakistan
● Prescription filling and dispensing
● Drug interaction verification
● Patient counseling
● Record-keeping and data management
● Marketing and promotion
● Stock management and rotation
● Emergency drug availability and antibiotic log maintenance Marketing Sales Officer 2001 to 2002
Sutures Ltd. UK- Hyderabad, Pakistan
● Sales and marketing
● Product promotion
● Relationship building with medical professionals, both outpatient doctors and surgeons
● Supply chain management
● Collaboration with chemists and distributors
Education
Bachelors in Pharmacy, University of Jamshoro
Hyderabad, Pakistan
June 1999
High School Certificate (HSC)
Hyderabad, Pakistan
June 1994
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