Electrical and Instrumentation Engineer
Resume:
Professional Summary
Dynamic and results-oriented professional with 17 years of expertise as an
Instrumentation Technologist and Electrical & Electronics Engineer. Proven track record in designing, implementing, and maintaining sophisticated instrumentation systems. Adept at leveraging cutting-edge technology to optimize operations and enhance overall efficiency. Possess a comprehensive understanding of electrical and electronics engineering principles, coupled with hands-on experience in troubleshooting and resolving complex technical issues. Throughout my career, I have demonstrated proficiency in overseeing the entire lifecycle of instrumentation projects, from conceptualization to execution. Skilled in collaborating with cross- functional teams and stakeholders to ensure seamless integration and functionality of diverse systems. My commitment to innovation and continuous improvement has led to the successful implementation of cost-effective solutions, resulting in enhanced productivity and operational excellence. Experienced in various industry sectors, I bring a strategic mindset and adaptability to navigate evolving technological landscapes. Recognized for delivering high-quality results, I am poised to contribute my technical acumen, leadership skills, and wealth of experience to drive success in future endeavors.
Job History
Kansanshi Copper and Gold Mine Copper smelter - (June 2018 - Date) DUTIES:
Overseeing the smooth operation of the plant during shifts, ensuring timely resolution of breakdowns, installations, and improvement tasks.
Conducting fault analysis to prevent recurring issues, enhance process efficiency, and submitting Root Cause Analysis Documents for each breakdown task.
Demonstrating comprehensive knowledge of installed instrumentation equipment and staying updated on the latest instrumentation technology.
Adhering to planned and preventive maintenance schedules, keeping the PM task backlog below 5%.
Coordinating shift instrumentation maintenance schedules within the designated area.
Monitoring and supervising the planning and execution of shift team resources for routine smelter maintenance, breakdown activities, and providing support during shutdowns.
Generating end-of-shift reports to document key activities and findings.
Ensuring the correct and safe usage of workshop tools and personal protective equipment (PPE).
Contact
*******@*****.***
Stadium area Solwezi
ACADEMIC
QUALIFICATION
Bachelor’s Degree in
Electrical Electronics
Engineering The
Copperbelt University -
2022
Diploma in Electronics
The Copperbelt University
- 2004
Grade 12 GCE Certificate
Luanshya Boys
Secondary School - 2000
Achievements
Accomplished
instrumentation shift
supervisor.
Led the
commissioning
process at Kansanshi
copper smelter.
Directed the
construction and
commissioning of
Isasmelt at Mopani
Copper Mines in
Mufulira.
Oversaw the
construction and
CHILEMBWE PHIRI
I N S T R U M E N T A T I O N T E C H N O L O G I S T E L E C T R I C A L & E L E C T R O N I C S E N G I N E E R
Conducting daily inspections and plan task observations, facilitating think- stop-talk sessions, and identifying hazards according to business key performance indicators (KPIs).
Collaborating with senior supervisors, instrumentation technicians, and other supervisors to provide comprehensive instrumentation services and support to production, processing teams, and engineering teams.
Managing critical spares and control stock levels to support superintendents and senior supervisors.
Estimating materials, tools, equipment, consumables, and spare parts required for project execution, coordinating with the planning section of the smelter department.
Ensuring thorough record-keeping of all company and vendor-related documentation.
Upholding good work ethics by effectively managing discipline regarding absenteeism, lateness, overtime, misconduct, etc., within the section.
Managing resources in the shift instrumentation team to ensure the fulfillment of business objectives.
Kansanshi Copper and Gold Mine Copper smelter - (Mar 2015 - May 2018) DUTIES:
Ensure prompt attention to breakdowns, including the generation of work orders.
Maintain a record of instruments slated for replacement.
Provide assistance in conducting preventive maintenance activities.
Assist in planning and executing shutdown jobs.
Write comprehensive reports detailing work activities and findings.
Perform maintenance tasks on weighbridges, ensuring the proper functioning of measuring instruments like load cells and transmitters.
Ensure the operational readiness of 100-ton overhead cranes weighing systems, including statutory calibrations.
Verify the functionality of operator's cameras, Kenwood base radios, and associated communication systems.
Work on main air blowers with Bentley Nevada PLC systems, setting Gap voltages on vibrations, and servicing auto drains.
Conduct maintenance on MACs main air compressors fitted with Bentley Nevada PLC, including servicing auto drains and ensuring the functionality of various components.
Perform maintenance on compressors such as ZH15000, GA400, GA250, GA30, and GR200.
Control and operate dosing pumps in the water treatment plant, overseeing descaling plant operations, and monitoring PH and Conductivity.
Maintain emergency diesel water pumps, monitoring fuel levels and temperatures.
Work with DCS and SCADA systems, utilizing Siemens PLC for Kansanshi, Emerson Delta V for KCM, and Yokogawa at Mopani Copper Smelter.
commissioning of
Nchanga smelter at
KCM.
Supervised the
installation of cables
and instruments at
Nchanga smelter,
KCM.
Ensured the accurate
maintenance of
records for P & I
diagrams.
Skills
Proficient in
installing
instruments with
outstanding
troubleshooting
abilities.
Familiarity with
PLC hardware,
specifically in
Siemens PCS7.
Expertise in
working with
profibus DP and
PA.
Skilled in
calibrating
instruments.
Possess knowledge
of safety protocols
and first aid
practices.
Demonstrates the
safe use of
workshop tools.
Interpersonal
Skills.
Organizational
Skills
Strong Analytical
Skills
Problem Solving
Leadership Skills
Manage and troubleshoot Autotec systems at casting wheels, including servo drives, motors, and system automation.
Provide weighing scales for anode bundles and implement bar code printing for anode dispatch.
Work on conveyor belts UNIPRO 4 system, ensuring proper functionality of blocked chute sensors.
Perform temperature measurements using various instruments such as thermocouples, RTDs, pyrometers, Digitemps, and temperature gauges.
Implement level measurements using ultrasonic, bubbler, radar, hydraulic pressure, and DP cell instruments.
Manage flow measurements using DP cell instruments, ultrasonic, magnetic, and mass flow.
Use densitometers for measuring material density.
Conduct maintenance on lab machines, including pulverizers, ovens, furnaces, XRF machines, and Reco machines.
Work on Xstrata tapping machines for drilling and plugging tap holes at ISA smelt and MSEF matte settling Electric furnace.
Perform maintenance on Autotec pressure filters for copper concentrate processing.
Manage Autotec casting wheels, overseeing servo drives, motors, proxy switches, hydraulic systems, and related components. Konkola Copper mine KCM Concentrator and Central Instrumentation -
(2014-2015)
DUTIES:
Responsible for overseeing the installation, maintenance, repairs, and modifications of instruments within the concentrator section as the Acting Instrumentation Section Engineer at Central Instrumentation, KCM Nchanga.
Conducting repairs and calibrations of instruments sourced from the central instrumentation workshop.
Taking charge of the maintenance of underground instrumentation. Konkola Copper Mine KCM Copper smelter - (2007 - 2014) DUTIES:
Instrumentation Technologist at Konkola Copper Mine Nchanga Smelter, Anode furnaces, Casting wheels, Flash smelting furnace, Gas cleaning plant and Acid plant.
As a Instrumentation Technologist:
Responsible for ensuring the availability of critical spares and consumables when needed.
Provide engineering support for equipment maintenance.
Maintain comprehensive engineering records.
Ensure strict adherence to mining regulations.
Uphold high safety standards in all operations.
Professional
Membership
Member of the Engineering
Institute of Zambia EIZ
Languages
English.
Bemba.
Nyanja.
Ensure compliance with maintenance schedules on various time scales, including weekly, fortnightly, monthly, quarterly, semi-annual, and annual basis.
Install instruments used for measuring, indicating, controlling, and totalizing parameters such as Pressure, Flow, Temperature, Level, pH, Oxygen, and Weight.
Perform preventive maintenance on instruments, including cleaning and calibration.
Enhance process automation to improve efficiency.
Work on Programmable Logic Controllers (PLCs) and Distributed Control Systems (DCS).
Gain experience with various types of valves.
Respond promptly to breakdowns and customer requirements.
Ensure that maintenance jobs are conducted according to standard procedures.
Perform standby duties and work overtime as needed. Areas covered during training include:
AUTOTEC casting wheels, focusing on servo drives, motors, proxy switches, and hydraulic systems.
Instrumentation for Flash Smelting Furnace, encompassing boilers and dry Electrostatic Precipitators (ESP).
Instrumentation in the Acid Plant section.
Anode furnace and casting wheels instrumentation.
Electric furnaces, including instrumentation for slag cleaning and cobalt recovery furnaces.
Instrumentation for material handling.
Mopani Copper Mine Isasmelt Smelter and Acid Plant - Mufulira Instrumentation Artisan - (2006 - 2007)
DUTIES:
In various operational areas such as Isasmelt furnace, matte settling, material handling, converters, anode furnaces, casting wheels, and the acid plant, I conducted the following tasks:
Performed instrumentation maintenance, encompassing:
Calibration activities.
Worked on various types of valves.
Executed new installations of instruments and systems like Distributed Control Systems (DCS).
Maintained mud guns around Isasmelt and matte settler tap holes.
Oversaw the maintenance of casting wheels, including pre-cast checks.
Installed temperature and oxygen measuring equipment.
Ensured the quality of work during the shift to prevent re-work.
Responded to breakdowns occurring during the shift.
Ensured proper logging of checklists and rectified any irregularities observed during Preventive Maintenance (PMs) or daily inspections. Zambia National Broadcasting Corporation Technician - (2005 - 2006) DUTIES:
Dealing with electronic devices including cameras, television sets, television transmitters, radio transmitters, microphones, etc.
Recording programs using computer systems.
Conducting outside broadcasting, which includes establishing microwave links in collaboration with Zamtel.
Taking charge of breakdowns occurring during the shift. References
Mr. Seleti Shadrick
Shift supervisor
Kansanshi Copper Smelter
Solwezi
Cell: 096*******
Mr. D. Musonda
Senior Supervisor
Kansanshi Copper Smelter
Solwezi
Cell: 096*******
Danny Chisamba
Senior supervisor
Kansanshi smelter
Solwezi
Cell:096*******
Contact this candidate