Manufacturing Engineer Mechanical

Devansh Patel

Designing & Manufacturing Engineer

*******.****@*****.*** +1-949-***-**** Anaheim, CA 92805 LinkedIn Summary

•Dynamic and detail-oriented Mechanical Engineer with 3+ years of experience in advanced manufacturing, mechanical design, and quality assurance. Expertise in driving innovation through additive manufacturing and design optimization while enhancing operational efficiency.

•Skilled in CAD modeling, Finite Element Analysis (FEA), and CNC programming with proven success in process improvement, cross-functional collaboration, and project execution. Adept at leveraging data-driven approaches to achieve measurable results in fast-paced environments.

•Key Achievements:

•Reduced manufacturing variability by 20% by optimizing 3D printing parameters using Statistical Process Control

(SPC) and DOE techniques at Loyola Marymount University.

•Decreased production lead times by 26.8% at Banco Products India by streamlining workflows through Product Data Management (PDM) system integration.

•Improved mold reliability by 15% via FEA-driven design adjustments for injection molds, leading to a 20% improvement in product durability.

•Achieved a 34% reduction in system faults in HVAC installations at Dash Associates through Value Stream Mapping

(VSM) and thermal analysis.

•Spearheaded a 10% improvement in throughput for radiator assembly by applying Lean Manufacturing principles without additional capital expenditure.

•Enhanced educational outcomes by developing interactive learning modules using SolidWorks and MATLAB, guiding over 50 students in engineering coursework and projects. Skillset

Design Tools & Software: SolidWorks, AutoCAD, CATIA, NX (Unigraphics), MATLAB, AlphaCAM, PTC Windchill Manufacturing Technologies: CNC Programming, GD&T (Geometric Dimensioning & Tolerancing), Additive Manufacturing

(3D Printing), Injection Molding, Laser Cutting, 5S Methodology, Six Sigma (DMAIC), Time-Motion Studies Materials Knowledge: Metals, Alloys, Plastics, Composites, Advanced Manufacturing Materials Quality & Testing: ISO 9001, FMEA (Failure Modes and Effects Analysis), SPC (Statistical Process Control), DOE (Design of Experiments), Root Cause Analysis, Reliability Testing Simulation & Analysis Tools: Finite Element Analysis (FEA), Mold Flow Analysis, MATLAB (for Suspension Testing), Stress Analysis

Programming & Automation: VBA (for Excel), PLC Programming, Robotics, Basic IoT Integration Project Management Tools & Methodologies: Agile, Value Stream Mapping (VSM), MS Project, Gantt Charts, Cross- Functional Team Collaboration

Data Management & Documentation: ERP Systems (SAP), PLM Software, Product Data Management (PDM), BOM (Bill of Materials) Management

Soft Skills: Cross-functional Team Collaboration, Process Optimization, Time Management, Training Development, Communication

Professional Experience

Research Assistant, Loyola Marymount University Jan 2023 – present Los Angeles, US

•Conducted research to refine surface characteristics of 3D-printed objects at the microscopic level, utilizing Design of Experiments (DOE) methodologies to optimize additive manufacturing processes.

•Analyzed material properties using advanced tools such as MATLAB and ANSYS, enabling precise adjustments in printing parameters to improve surface finish and mechanical strength by 15%.

•Performed finite element analysis (FEA) on experimental samples to evaluate stress distribution and thermal behavior during 3D printing, contributing to process efficiency improvements.

•Utilized statistical process control (SPC) tools to identify key variables influencing surface roughness, implementing process optimizations that reduced variability by 20%.

•Collaborated with cross-disciplinary teams to integrate research findings into practical manufacturing workflows, ensuring scalability and alignment with industry standards. Manufacturing Engineer, Banco Products India LTD Jan 2022 – Dec 2022 India

•Conducted detailed time-motion studies to identify process inefficiencies, resulting in a 10% reduction in material waste through the optimization of mold design and the precise adjustment of injection parameters.

•Implemented process improvements using Product Data Management (PDM) systems, achieving a 26.8% reduction in lead times and streamlining workflows to enhance radiator manufacturing productivity.

•Developed and delivered technical training programs for on-site workers in the FIN department, introducing Six Sigma DMAIC methodology and timing techniques, which increased production output by 11%.

•Designed and optimized SolidWorks 3D models for injection molds, ensuring improved manufacturing precision and reducing mold failure rates by 15%.

•Utilized Finite Element Analysis (FEA) to evaluate and refine mold stress and durability, enabling a 20% improvement in product reliability and performance.

•Led the integration of 5S Methodology on the shop floor, enhancing workflow organization and achieving a 12% reduction in cycle time for key assembly processes.

•Conducted statistical analysis using MATLAB and SPC tools, identifying key variables impacting production quality, and implemented corrective actions to reduce defect rates by 8%.

•Leveraged Lean Manufacturing principles to eliminate bottlenecks in radiator assembly, achieving a 15% improvement in throughput without additional capital expenditure. Designing Intern, Dash Associates Jan 2020 – Jan 2022 India

•Designed and maintained HVAC systems using SolidWorks for commercial and residential buildings, ensuring compliance with client specifications and local building codes.

•Collaborated with senior engineers to identify common faults in HVAC installations, leveraging Value Stream Mapping

(VSM) to implement corrective actions, leading to a 34% reduction in system faults and improved reliability.

•Conducted detailed thermal analysis of HVAC components using MATLAB to optimize energy efficiency, achieving a 12% reduction in operational costs for select projects.

•Utilized Finite Element Analysis (FEA) to evaluate and refine the structural integrity of HVAC frameworks, enhancing safety and performance.

•Designed custom ducting systems, integrating additive manufacturing (3D printing) to produce prototypes, reducing production lead time by 25%.

•Implemented Geometric Dimensioning & Tolerancing (GD&T) to ensure precise manufacturing of HVAC components, minimizing dimensional variability by 15%.

•Spearheaded the adoption of PLM (Product Lifecycle Management) software, ensuring streamlined data management for HVAC design projects and reducing project errors by 18%.

•Developed and maintained detailed BOM (Bill of Materials) documentation, ensuring traceability and alignment with manufacturing requirements.

•Collaborated with cross-functional teams to integrate ERP systems (SAP) with HVAC component procurement, improving inventory accuracy by 20%.

•Conducted statistical analysis using SPC tools, identifying patterns in equipment failure rates and recommending preventive maintenance strategies.

•Trained junior engineers and interns in the use of SolidWorks, GD&T, and HVAC system design principles, fostering team competency and skill growth.

•Designed and tested HVAC system prototypes using 3D modeling tools and CFD (Computational Fluid Dynamics) simulations, leading to a 10% improvement in airflow efficiency. Engineering Intern, Kuldev Engineering Works May 2021 – Dec 2021 India

•Developed and enhanced CAD designs for fixtures supporting chemical storage tanks, valued at approximately $5,000 each, reducing fixture failure rates by 13% and improving operational safety and efficiency.

•Collaborated with cross-functional teams to optimize production workflows, achieving a 20% increase in efficiency by implementing 5S Methodology and maintaining adherence to equipment maintenance schedules.

•Operated CNC machines (AlphaCAM) and Laser Cutting equipment to fabricate precision components, including trap doors and aesthetic parts for tanks, enhancing manufacturing quality and ensuring dimensional accuracy.

•Maintained strict compliance with safety protocols and ensured meticulous recordkeeping, supporting a zero-incident workplace and maintaining operational integrity.

•Performed Geometric Dimensioning & Tolerancing (GD&T) on fabricated components to ensure exact specifications were met, reducing assembly issues by 10%.

•Conducted statistical analysis using SPC tools to monitor and control process variability, improving overall production consistency and reducing defect rates by 8%.

Education

Master of Science, Mechanical Engineering, Loyola Marymount University Jan 2023 – Dec 2024 Los Angeles, United States

Bachelor of Science, Mechanical Engineering,

Babaria Institute of Technology

May 2018 – Jun 2022 Vadodara, India

Projects

BAJA SAE Mega ATV Championship, Manufacturing Team Apr 2020 – Apr 2021

•Utilized MATLAB and Finite Element Analysis (EEA) to test and analyze suspension data, optimizing vehicle performance and reliability through data-driven adjustments

•Used hand-held tools and machined components using milling, lathe, drill press, etc.

•Applied additive manufacturing techniques using Endure and Prusa 3D printers to produce small custom components, integrating 3D printed parts into the overall vehicle design.

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