Quality Assurance Control

CURRICULUM VITAE

NAME: AMIR SAMIR IBRAHIM HAMAD

TELEPHONE: Mobile (Egypt): +20-111*******

EMAIL: **************@*****.*** Work

**********@*******.*** Personale

DATE OF BIRTH 25/4/1979

Position: QC and Mechanical Engineer

Summary

As a Quality Assurance and Quality Control Engineer since 2004, mainly in the field of construction of oil and gas plants,power plant and refineries; involved as a Welding/ Mechanical QC Engineer during assembly and welding of Steel Structural, Deep water steel structures, Production Manifolds, Deep water suction piles,Pipeline,piping fabrication and erection, underground pipelines; Test packages (Hydrostatic / Pneumatic) compilation Package preparation and documentation review; Complete Punch listing of the test systems to verify its compliance to drawings and specifications

Work on Platform Project Structure and piping Fabrication & Material inspection

Work as Painting and Coating Inspector (DFT, WFT, Salt test, Dust Test, Holiday testing and all Required test.

Inspection for Repaired area of Pipelines as per Intelligent pig reports and perform a Coating Inspection for rubber shrink sleeves after repaired completed

Heat Exchanger and separator Examination and maintenance

Working Pressure vessels Fabrication and In-Series examinations

Follow-up for punch list items clearance for release to testing. Re-instatement of the tested loop-verification of removal of all testing pad, re-installation of dropped down valves, strainers ...etc, and final handover of the system prior pre-commissioning.

Quality control during piping prefabrication workshops, coordination for piping spools release for further activities; preparation and reviewing of Welding Procedure specifications, reviewing of PQRs documents under different Construction and Welding Codes requirements (ASME B31.3, B31.4, ASME VIII, ASME IX, AWS D1.1, API 1104,API650/653 ) and project specifications (ENPPI) involving different material welding and services.

Verification of local Post Welding Heat Treatment in piping, radiographic films interpretation, together with other NDT methods.

As Quality Assurance engineer, involved in preparation of Quality Assurance / Control Procedures as per project’s specifications and international standards, preparation of Inspection and Test Plans according to project requirements.

Performing internal audits on all project departments.

After 2010, worked as QC Head on several project in Egypt and abroad "Iraq-Basra".

In ELNG, worked as QC Head on “Waste Heat Recovery “project for power plant "Gas turbine".

Worked through EMC-eg as Shell Rep.in several gas plants in Basra to restart the plant by inspecting and maintaining pipeline and equipment "Gas fire separator, water cooler and pressure vessel”.

Recently work in Subsea Projects, Deep water,subsea structures and piping for Eni and Azule as QC Inspector Rep .

Education/Qualifications/Affiliations

B.SC, in MECHANICAL ENGINEERING from Alexandria University, A.R.E. 2003

Military Status : Exemption

International Certifications and courses

API 510 Certification No. 71268 “Under renewal “

Senior Welding Inspector CSWIP 3.2.2 No. 52253/2 “Under renewal “

BGAS/CSWIP No. 339031/2

Certified Level -II ASNT NDT Methods (RT,UT,MT,PT and VT)

MFL Course

Certified QSM ISO 9001:2015

Familiar with: ASME B31.3, B31.4, 5, 8 and 9,DNV-ST-F101 (2021)& API 510,570,1104 & 653 along with ISO 18001

Safety Foundation (Petrofac) Basra,Iraq

First Aid Training Course from Iraq ISOHS

Certificate of Appreciation of Egyptian LNG HSE Department

Professional Experience

Work as Representative of (EMCeg, TUV,SGS .Bureau Veritas & RINA)

Date

August 2024 Till Now

Client

Azule Energy Through Bureau Veritas as Client Rep.

Project

Agogo IWH Development (Onshore)

Role

Piping & Mechanical QA/QC Engineer (Azule Rep)

Description

Materials

1-API 5L X60 SMLS – Pipe

2-Super Duplex (25% Cr) UNS S32760

3-Nickel Alloy 625 UNS N06625

Supervision for all ACTIVTIES OF Subsea Projects, deep water subsea structures and piping and manifolds, SDU

Autogenous Orbital GTAW and manual GTAW / SMAW process and Monitoring Welding activities

Work as QA/QC Engineer for.

Welding Inspection (Bevelling, Heat input monitoring Travel speed and NDT (Visual, PT and RT) according to approved WPS for Subsea Piping and Pipelines

DAILY FLASH REPORT

Date

November 2023 Till August 2024

Client

ENI Thro BV as Client Rep.

Project

Baleine phase II (Baleine PH2 WP SPS BH) (Onshore)

Role

Piping & Mechanical QA/QC Engineer Through Bureau Veritas as (ENI Rep)

Description

1-Materials Inconel Piping, API 5L X60 SMLS –Pipe with internal Cladding

2-Super Duplex (25% Cr) UNS S32760

3-Nickel Alloy 625 UNS N06625

Wariness of Hydrostatic test, Cleaning chemical analyses. Purging, Piping root, Iron Contamination, Bonding Continuity Test

Super vision all Welding and Painting Activities

Mentioning Autogenous Orbital GTAW and manual weld Process (GTAW, SMAW AND MAG Process.

Work as QA/QC Engineer

Welding Inspection (Bevelling, Heat input monitoring Travel speed and NDT (Visual, PT and RT) according to approved WPS for Subsea Piping

DAILY FLASH REPORT

Date

Oct. 2023 Till Nov 2023

Client

GULF OF SUEZ PETROLEUM CO.(GUPCO)

Project

NORTH SAFA DEVELOPMENT PROJECT

on PMS barge 12 (Offshore)

Role

Piping & Pipeline Mechanical QA/QC Engineer (SERIMAX Rep)

Description

Materials API 5L X60 SMLS – Pipe

Welding Process: 5G Auto welds GMAW-S

Work as QA/QC Engineer for SERIMAX co.

Welding & Coating Inspector for Heat shrink sleeve Joints after all examination complete and before Lowering the pipes to the sea

Inspection ( Bevelling and NDT (Visual and AUT) according to DNV-ST-F101 (2021) for Subsea Pipeline

DAILY FLASH REPORT

Date

May 2023 Till Sep. 2023

Client

North Sina Petroleum Company

Project

CAMOS Platform Project Structure and piping Fabrication & Material inspection in madiaa Yard

Role

QA/QC Engineer ( BV Rep. )

Description

Materials SS, Low Temp. & CS

Work as third Part QA/QC Engineer

Welding & Coating Inspector for Heat shrink sleeve Joints

Weld and Installation of Coating Pipeline according to DNV F101

Verified weld procedure and material as per spec., witness and Review all Welding for Plate and Pips,, monitor the Hydrostatic test according DNV F101 for Pipeline and ASME 31.3 FOR Piping

DAILY FLASH REPORT

Date

September 2022 Till ـMay 2023

Client

Petrogulf Misr (PGM)

Project

NEW GNN FIELD DEVELOPMENT

PROJECT PHASE 1 EARLY PRODUCTION FACILITIES (Platform Project Structure and piping Fabrication & Material inspection ) in madiaa Yard, Zayet Bay and Onshore & Offshore on PMS barge 11

Role

Mechanical QA/QC Engineer ( RINA Rep. )

Description

Materials SS & CS

Work as Certified Authority QA/QC Engineer

Weld and Installation of Coating Pipeline according to DNV F101

Verified weld procedure and material as per spec to be used, witness and Review all Welding, Cutting, Rolling for Plate and Pips, Jacket Template Installation and piles Leveling Reading, Issue NCR if necessary, Review package before test, monitor the Hydrostatic test according DNV F101 for Subsea Pipeline and ASME 31.3 FOR Piping

DAILY FLASH REPORT

Date

March 2022 Till September 2022

Client

Shell

Project

Survey Integrity Inspection

Role

Plant Inspector TUV Rep

Description

Materials SS & CS

Leading a team to Handling, Monitoring activity and Evaluate reading

Measuring thickness of all pipes and Visual Inspection according to client requirements.

Apply all NDT required .

Date

June 2021 till March 2022

Client

(Alexandria Petroleum Company) APC

Project

Construction of Oil Storage Tank M3

Role

QA/QC Welding/Painting Inspector

Description

Materials used: A37 C.S.

Welding and Installation of Pipeline

Receiving material according to MTO and specification codes

Insure that all activity running according to and procedures and project time schedules

Apply all NDT required in time

Verify code for any modification needs during project

Date

November 2019 till June 2021

Client

ETHYDCO (The Egyptian Ethylene and Derivatives Company)

Project

Construction of re-finite Tank

Role

QA/QC Painting/Welding Inspector

Description

Material used:ASTM A283 GR. C

Receiving material according to MTO and specification codes

Insure that all activity running according to and procedures and project time schedules

Apply all NDT required in time

Date

June 2019 till November 2019

Client

DESUCO

Project

Commissioning and start up for new gas plant

Role

Pipeline QA/QC and Commissioning Engineer

Description

Weld Engineer of Underground Pipeline (Weld . Heat shrink sleeve and, Examination (holiday test), Installation )

Verify that all NDT examination, Reinstatement. Pressure test. Flushing, Cleaning and Flange management has been done for all loops and packages completed.

Walkthrough on all the plant to insure that any NCR need to be done and clear items closed before commission

Date

June 2018 till June 2019

Client

Gasco

Project

In-services Inspection in Gas Plant for spherical and Pressure Vessel

Role

QA/QC Manager

Description

Calculate Corrosion Rate and correction action for Piping, Pipeline and Pressure Vessel tested.

Replacements if needed with new Pipe

Chose suitable repairer procedure for damage areas

Chose suitable painting system for different materials work condition

Date

Feb2018 till June 2018

Client

ENI at Basra, Iraq

Project

Zubair Oil Filed – Water Injection Network Installation

Role

Senior Pipeline & Piping QA/QC Engineer

Description

Follow the procedures and ITP on Welding workshop and installation Piping and Pipeline (above and underground) on site after radiograph test and other NDT requires

Perform a high quality of butyl rubber shrink sleeves (polyethylene, polypropylene, polyurethane, epoxy, and bitumen coatings)

Date

December2017 till Feb2018

Client

Jordan Bromine Company (JBC) (Albemarle Corporation & Jordan Government)

Project

Full Shut-Down for Upsizing Company production

Role

Senior QA/QC & Pre-commissioning Engineer

Description

Work as 3rd party for Jordan Bromine Company (JBC)

Insure that all package are complete,Equipments &Vessels full inspected and all reports was done and NCR cleared

Visually Inspection and Hydrostatic test completed for Pipeline

Date

Jan 2017 till December 2017

Client

Abu Qir Petroleum Company

Project

Replacement of De-propanizer Tower

Installation of low Re-boiler Heater H-201 & New Flash Drum

Installation of Low Pressure Manifold at Well 5 & 6 (off shore)

Role

Senior QA/QC Engineer

Description

Material Used: A106 Gr B, API 5L GR B, A53 GRB,A333 Gr 6 and UNS C70600

Working as Workshop Manager and site mechanical inspector

Radiograph interpretation,pressure test applied and Ferrite test for Duplex

Date

Jan 2016 till December 2016

Client

ETHYDCO (The Egyptian Ethylene and Derivatives Company)

Project

Permanent Power Plant (70 MW)

Role

QA/QC Head

Description

Material used: A790, A333 GR6, 106 GR B, API 5L And A312 TP 316L

All Pipeline, Piping, Steel Structures Erection, Insulation,Painting and QC testing and QA audit was accomplish under my supervision

Date

September 2015 till Jan 2016

Client

SAIPEM /EXXON-MOBILE (Basra,Iraq)

Project

Main Outfall Drain (MOD) Intake and Facilities WEST QURNA I (IRAQ)

Role

Senior Pipeline/Coating Engineer

Description

All Welding,Painting and Workshop managerial activity under my directly

All underground Pipeline insulation, coating, welding and NDE was under my supervision

Represent as QA Engineer during external audit by Saipem on EMC Workshop

Training Iraqi welders at EMC workshop as cooperation between Egyptian Companies and Iraqi Government to employment Iraqi welders in projects at Basra

Pipeline (above and underground) on site after radiograph test and other NDT requires

Date

March 2015 till September 2015

Client

Abu Qir Petroleum Company

Project

Replacement Foam System Pipes (off shore)

Gas Metering Skid Pipes fabrication

De-ratting calculation for Vessel V5 and Internal Inspection

Role

Senior QC Engineer

Description

Welding Inspector for welding and mechanical activity CU-NI

Pressure Vessel Inspection (thickness mm 270 bar Material Sa 516 Gr. 70)

Pipeline welding activity (Welding,Installation, coating and INSULATION )

Date

9/2014 till 3/2015

Client

Shell (Basra,Iraq)

Project

Maintenance of 5 Gas plants for Restarting and Pipeline between

(2 in Elzobir, 2 in Hammar andplant in Markzia)

Role

leader QC Engineer

Description

Work as Shell Rep. During restarting activity ( Repair, test and start up plant

Pressure Vessel Inspection External and Internal inspection

Date

Jan 2013 till September 2014

Client

Egypt LNG

Project

Waste Heat Recovery for Power Planet

Role

QC Manager

Description

Material used during project: A106 Gr B,SA 312 TP 304 and ER 309 L, ERNICR.3

Welding,Testing, QC activity and complete package for piping fabrication and erection (NSR clear ) and Flange Management

Radiographic interpretation and Ultrasonic test

Date

July 2012 till December 2012

Client

WEPCO

Project

Installation and Tie-in Piping for New Oil Pump

Role

Senior QC Engineer

Description

Material used during project:

Welding,Testing, QC activity and complete package for piping fabrication and erection (NSR clear ) and Flange Management

Radiographic interpretation and Ultrasonic test

Date

November2011 till July 2012

Client

Ammria Petroleum company

Project

Installation and erection water storage tank and pipes connection

Role

QA/QC Engineer

Description

Mechanical and Welding inspection

Material inspection and welder welding procedure testing

Radio-graphic interpretation and Ultrasonic test

Date

Jan 2011 till November 2011

Client

Khalda com. In corporation with Apache

Project

Installation of Oil and Gas Flow lines 8” & 6”

Role

Pipeline, Coating &Mechanical QA/QC Engineer

Description

Mechanical and Welding inspection (Above and underground Pipelines)

Material inspection and welder welding procedure testing

Visual, Radiographic and Panting interpretation

Hydrostatic test for pipeline according to API 1104

Date

June 2010 till Jan 2011

Client

Misr Petroleum

Project

Installation and erection 4 gasoline storage tank and pipe connection for

Role

QA/QC Engineer

Description

Mechanical and Welding inspection

Material inspection and welder welding procedure testing

Visual and Radiographic interpretation

Date

Jan 2008 to June 2010

Client

ABU QIR PETROLEUM

Project

1) Replacement of Fire Fighting Network with new one (Cu-Ni Alloy)

2) Replacement of 18 and 12 leaked valves (API X52)

3) Install and Erection Direct Fire Heater (H1G)

-Role

QA/QC Engineer

Description

Material Used : UNS C70600

Mechanical and Welding inspection

Material inspection and welder welding procedure testing

Visual and Radiographic interpretation

Date

March 2007 till December 2007

Client

SUMED

Project

1) Replacement 1km/ 42" pipeline

2) Repair 30 km /42"

Role

QA/QC Engineer

Description

Mechanical and Welding inspection

Material inspection and welder welding procedure testing

Visual and Radiographic interpretation

Repairer for affected area of Pipelines as per Intelligent pig reports

Coating Inspection for rubber shrink sleeves after repaired completed

Date

September 2006 till Marh 2007

Client

EGYPTIAN MAINTENANCE COMPANY

Project

EMC Workshop at Suez

Role

Workshop QC Manager

Description

Material Used : SS and CS

Team leader of testing of fabrication pressure vessel

Mechanical and Welding QC Manager

Material inspection and welder welding procedure testing

Visual and Radiographic interpretation

MRR

Fresh graduating engineer training

Date

September 2005 till September 2006

Client

Petrobel

Project

Service agreement (Inspection & Construction)

Install and Erection New Duel Turbine

Equipment In-services Inspection (off shore)

Role

Welding and Mechanical Engineer

Description

Material Used : SS and CS

Pipeline Weld and installation

Rood cross underground pipe connection installation after perform shrink sleeves and Holiday testing

Heat Exchanger and separator Examination

Mechanical and Welding QC Engineer

Material inspection and welder welding procedure testing

Visual and Radiographic interpretation

Date

March 2004 till September 2005

Client

WEPCO (Abu Qir Petroleum)

Project

Install and Erection Direct Fire Heater (H1F)

Glycol Skimmer (off shore)

Role

Welding and Mechanical Engineer

Description

Flow Time schedule and activity

Mange Works as site Engineer and attend meeting with client

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