+91-934*******

adzz93@r.postjobfree.com

Versatile, Enthusiastic and Result Oriented professional with over 28 years in the areas of Production Planning, Quality Systems and Customer Support service across Automotive Industry, coupled with a deep passion for consumer electronics and EV segment

Defined & structured processes control plans for ensuring smooth workflow and achievement of production targets & performance parameters; managed quality control by ensuring adherence to quality systems in manufacturing operations

Expertise in driving operational cost reductions, augmenting production and infusing change management as per requirement; implementing Poka-Yoke, Kaizen and TPM at workplace as required by the senior leadership team

Proven track record in managing production operations with a key focus in the areas of cost reduction contributing to the topline & bottom line improvement by ensuring optimal utilization of resources

Successfully led teams in implementing and maintaining TS16949 records such as Process Flow, FMEA, Poka-Yoke and Control plan; conducting TPM activity to achieve OLE

Led ZF GB assembly, testing, and internal customer complaints using 7QC tools

Showcased excellence in supervising the maintenance processes to optimize production activities (equipment availability & energy efficiency) and implementing effective preventive & predictive maintenance system accordingly

Hands on experience & sensitization to the challenges of growth & change management at all levels of plant operations; honed skills in anticipating and visualizing scenarios beforehand

Exhibited excellence in leading process improvement, lean manufacturing, cost reduction projects and implementing quality systems for enhancing production efficiency; enhanced the efficiency of workforce by focusing on technical & customer-oriented aspects

Demonstrated leading from the front and played a major role in planning shutdown, breakdown & preventive maintenance schedules of equipment and components of plant utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability

Effective Decision maker with strong communication, interpersonal, collaborative, analytical, team building, problem-solving and organizational capabilities

Experience update:

2023 APR – 2023 SEP PRODUCTION INCHARGE IN PEEAAR AUTOMOTIVES

2023 FEB – 2023 APR. CONSULTANT SCM in peeaar automotives

2021JAN – 2023 JAN – CONSULTANT EV new vehicle launch design in BM motors

2021AUG -2022JAN– CONSULTANT power train and transmission in mauto electric mobility

2021JAN-2021AUG-R AND D TRAINING manager IN MAUTO ELECTRIC MOBILITY

Installed battery Charging Stations in Togo (West Africa)

Trained Togolese on safety, electrical circuit analysis, battery chemistry, battery dismantling and servicing

Trained technicians deputed from India on controller, DC Converters and troubleshooting Techniques of BLDC motors.

Sept’92-Dec’20 with Ashok Leyland, (Hinduja Group), Ennore as Deputy Manager – Manufacturing

2020-2020 DEC -EV STUDY AND EVOLUTION AND ASSEMBLING EV LI ION BATTERIES

around 100associates training given.

2016-2020- Frame assembly final PTS full fitment ensured and new modular program implemented

2012-2016- Gear box assembly and testing noise less assembly

2009-2012- Engine assembly and testing confirmed to emission norms

2004-2009- Engine assembly and clutch assembly effectively managed2020-2020 DEC -EV STUDY AND EVOLUTION AND ASSEMBLING EV LI ION BATTERIES

2002-2004- Engine PPC and stores planned effectively by getting monyhly forecost plan from MPL

1996-2002- Chassis assembly assembled all components from axle to engine and body

1992-1996- Machine shop (Axle arm)worked in centring, s-piolate,centre lathe, radial drilling,counter bore,finebore,and centerless grinding

1990- 1992-. Trainee

QUALITY FOCUS

INTRODUCED SELF CERTIFICATION EFFECTIVELY.

IN ENGINE ASSEMBLY EMMISIONS NORM STANDARDISED BY GIVING FEEDBACK TO R AND D AND TALKING WITH BOSCH AND EMMISSION NORM ADDRESSED ANFD REQUIRED RESULTS ACIEVED IN EGR MODEL AND JOHN DEER.

GEAR BOX ASSEMBLY FIRSTPASS RATE ACHIEVEDBY CLOSELY MONITORING QUALITY IN MACHINE SHOPADHERING TO CLOSETOLERANCE.

AGAIN CONTINUOUSLY IMPROVED IN SELF CERTIFICATION IN CHASSIS AND GEARBOX ASSEMBLYBY REVISITING BEST STANDARDS IN MACHINE SHOP.

OVERAL QUALITY IMPROVED AND FOCUSED IN SUPPLIER END ITSELF BY CORRECTING THEN AND THERE.

Mechantronics experience

VMC – BFW machines – Fanuc controller with 3 axis

HMC – Mazak – Mitsubishi controller

Makino – Fanuc controllers

Liebherr machine - Grinding, hobbing, shaping - Siemens controller

PMT machine - ID& OD grinding - Fanuc controller

Core competencies :

Projects Managed:

Implement in 6 speed and 9 speed gear box

Implement in E3 and 135KW Engine

Development of power solution and marine application

Implementation of new product development of bs6 vehicles in frame assembly

Key Result Areas:

PPC, stores, production, new product development, quality and maintenance

Currently involved in converting ic engine two wheelers in to ev two wheelers

Effectively designing and modifying ev circuitry to optimize ev performance

Deep study in chemical behaviours of li ion cell

Servicing electronic components chip level from 1996

Formulating and matching bldc motors wth battery ratings

Fmea done in li ion batteries cause for temperature rise abnormalities

Ways of improving electrical circuits.

Tried to eliminate loose connecting and improper current carriers

Capa for fmea preparations

Recording all events and training associates with result oriented

Expertising in service points with preparing touch point diagrams

Preparing do and donts stickers and displaying in appropriate areas

Safe charging methods introducing with help of iots

Still intrested in requirement building by brain storming

Not only green but goal towards safety environment intrest

Significant Accomplishments:

Enhanced 4D John Deere engine first pass rate; developed power solution and marine application, engine assembly obsolete E2 engine conversion and inventory reduction

Attained H6 engine rejection to excess inventory, engines rectified and test passed with short span of time

TALKS ABOUT SAFETY AND FAILURE FREE ENVIRONMENT FOR EV

Engine Assembly, Engine Testing, Clutch assembly & Gear Box

Poke-yoke techniques

Single piece flow concept & JIT

Kaizen identification and implementation

Six Sigma

Effectively servicing electronic domestic and industrial equipment

Eliminating wastage of components

Service introduction and reusing failed componrents replacing.

Guidelines book for servicing introducing

2007

1996

1989

B.Tech. (Mechanical Production) Dr. MGR Deemed University, Chennai

Diploma in Consumer Electronics (Pursued this only because of my passion for Electronics)

DME (Machine Shop Technology) CN Polytechnic Chennai

Date of Birth: 14th March 1971 ~ Languages Known: English, Telugu & Tamil

Address: 2 Perriyar Street, Makkaram Garden, Kolathur, Chennai – 600 099

Senior Automotive Professional

Production Planning & Control

M.VENKATAKRISHNAN

Contact this candidate