ENGR.MUDASSAR MUZAFFAR.ALI

Mobile: +966*********

Email: adzxja@r.postjobfree.com

Address: Yandu-Saudi Arabia

OBJECTIVE:

Highly skilled and experienced material planning engineer with 15 years of experience in maintenance planning, material flow, procurement, and inventory management. I am seeking a challenging position with your company to utilize my extensive knowledge and track record of successful project management to drive efficiency and cost savings.

ACADEMIC CREDENTIAL:

Bachelor of Engineering December 2007

B.E (Mechanical) Mehran University of Engineering Technology Jamshoro Pakistan

MEMBERSHIP & CERTIFICATIONS

Professional Registered with Saudi Engineering Council

Member ship of Pakistan Engineering Council as Professional Engineer Since 2010

SKILLS

Expertise in PM, CM maintenance planning.

Shutdown Material Management Spares, Capex, and Service Contracts

Budgeting and manpower control under contracts for shutdown activities

Reports consolidation for CM, PM material required

Material Purchasing, TE of Materials, GR Posting, and Shipment Status.

Review mechanical drawings for material requirements.

Expert in MS Office, SAP PM, MM-IM, (SAP S4 HANA and SAP Ariba), Power BI

Supply Chain and Warehouse Operation Management and Warehouse Auditing

Contract management and procurement management.

competence in administration and management

Material Data Cataloguing, BOM Linking and Cleansing.

PROFESSIONAL EXPERIENCE

MARAFIQ POWER AND WATER Mar 2014 till Present

Maintenance Planner

Maintenance Planner Maintenance Planning Department Monitor assigned responsibilities in the maintenance planning area. Total Plant Capacity: 1753 MW with a combination of gas steam turbines and 5 HRSG

JOB RESPONSIBILITIES:

Review new notifications and check their accuracy, visiting the site to evaluate the problems and specify the required resource for resolution.

Creates work orders, capturing all relevant information on SAP.

Order the required material and spare parts, coordinating with the material planning department to ensure spare availability for the execution of the maintenance shutdown.

weekly meeting with Operations and Maintenance to discuss and schedule work as per the availability of resources.

Ensure all work orders and maintenance work orders items are closed when work is finished.

Creating weekly and daily schedules by considering backlog and aligning with operation priorities

Prepared the 6 week look ahead PM schedule and discussed T-6 cycle with Operation & Maintenance every week during scheduled planning & scheduling meet.

Review and present manpower planning.

Generate a weekly CM and OVH report and follow up on overdue PO, PR, and P1 and P2 work orders. Ensure a weekly shutdown material shortage and follow up with Ex-Works for material shutdown availability.

Monitor material planning-related activities such as materials, budgeting, inventory, consumables, material invoices, delivery notes, and GR posting.

Review daily material, discuss with BU, and send it to P&C for PO processing to reduce material shortages.

Responsible for the availability of materials and spares required for shutdown and CM maintenance through coordination between maintenance and operation supervisors

Timely review and update of SAP technical data, Reorder points, min and max inventory levels, and line them up accordingly with the company's overall guidelines with smart inventory levels.

Responsible for PR and PO for Capital, Opex, Shutdown, and Tools and Service Contracts as per the approved yearly budget.

Monitors stock availability, orders, and performs various tasks necessary to schedule.

Responsible for creating services under OVH work orders for contract services required for equipment shutdowns; reviewing SOR and SES creation until payment process for services provided under shutdown.

Communicate with P&C for inventory, procurement, shutdown, and TA projects, contract services, and standardization of service prices and materials as per requirements.

Review the zero stock items weekly and follow up with the planner and supervisors to adjust the stock level as per RSPL.

Rectify technical data discrepancies that are required for upload into SAP HANA MM.

Responsible for asset spare parts and capital items of plants and equipment for all sections.

Creation and modification of spares in MDG and linkage through BOM

Weekly follow-up and meetings with the procurement department for pending shipment issues

Follow up with P&C for pending PO’s, delayed materials for shutdown, and CM maintenance.

Lead weekly planning and scheduling, backlog, budget, and service contract meetings with department managers and team leads.

MSX COMPANY Dec 2012 - Jan 2014

Mechanical Engineer

Mechanical Engineer for (Maintenance, installation and Monitoring of DG set and Material inspections)

Review the daily planned schedule and assign it to staff for execution.

Review and verify the executed maintenance check list according to the schedule.

Arrange spare parts according to O&M requirements.

Daily site inspection of MEP items delivered by the supplier.

Review drawings and details to confirm material standards as per requirements. Arrange the material required for the new installation of water tanks, electrical installations, and building maintenance.

Engage in research and development activities to enhance existing products, improve manufacturing processes, and explore new technologies. They stay updated with the latest advancements in the field and incorporate them into their work to drive innovation.

often lead or contribute to project teams and are responsible for managing projects from inception to completion. They create project plans, set timelines, allocate resources, and ensure compliance with relevant codes, standards, and regulations.

TAPAL ENERGY LTD Sep 2012 to Dec 2012:

Assistant Manager Maintenance with TAPAL ENERGY LTD-Karachi-Pakistan reporting to Plant Manager, Planning & Execution Preventive Maintenance of combine Cycle Power Plant as IPP containing 12 HFO & Diesel Wartsila 18W38 Generators and Total Generation Capacity of 126MW under the 132KV Substation transmission and distribution of Power

JOB RESPONSIBILITIES:

Responsible for Planning and execution of Preventive maintenance of Plant Equipment’s

Vibration analysis of mechanical and Electrical driven equipment like Compressors, Generators, Engines, Turbocharger, Lube Oil purifiers, HFO purifiers and Electrical motors.

Plan and coordinate Mechanical Maintenance activities with other departments

Prepares weekly, monthly and annual operations and maintenance reports to reviews the reports of concerned and compare with technical recommendations and to prepare the action plan for improving the power generation operations.

Supervise daily soundings of Fuel Treatment area and Generators

Attend meetings with maintenance & operation department and Director of Engineering department for the review and improvement to enforce the implementation of HSEMS.

DEPUTY MANAGER MAINT Aug 2008-Sep 2012

Deputy Manager Power House with TATA ENERGY LTD –PAKISTAN was monitoring Planning & Execution of Maintenance Planning and troubleshooting plant utilities and CM maintenance of heat exchangers, CT, Control the Spare Parts, Fuel Cost, Oil analysis under the leadership of Chief Engineer & Technical director.

JOB RESPONSIBILITIES

Planning and Execution of routine, PM Schedule of Gas Generators (Waukesha & Caterpillar), Generators and Power Plant Mechanical & Electrical Equipment’s

Responsible for routine, CM and PM and supervision of Mechanical Works from all aspects.

Attend the Faults, Breakdowns of Plant Equipment in minimum possible time to keep production downtime minimum with respect to Mechanical & Electrical Drawings

Follow & Plan Yearly stoppage of Equipment’s against the planned shutdowns

Prepare Monthly, Yearly Budget / Purchase Requisition for Spares parts Through ERP

Planning of Import & Local Consumable Spares as per Maintenance Recommendations

To ensure that the required materials, spares Parts, consumables Spares, and tools are of the quality and quantity wise, and available on a continuous basis

Submit Monthly and Yearly Performance & Expenses Report for Plant and energy consumption

Review Insurance Claim Documents and make Failure or Technical Reports

PROJECTS:

Internal audit Warehouse

Material Master Data Cataloging

Supervision of Top End, Major, inventory and Plant administration

Material and Supply Chain Management Training CPE

Capex Assets Refresher Workshop (SAP) inhouse Training

PERSONALITY TRAILS

A high degree of communication and interpersonal skills, confidence on own decision, the ability to work under pressure and willingness to work in varying conditions.

Ability of work within the deadlines, Team building & Management abilities

EXTRA ACTIVITES

Social worker

REFERENCES:

Available upon Request.

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