Qa Qc Welding Inspector
Resume:
QAQC Senior Mechanical Welding Inspector
SAJJAD AHMED
Mobile # : +966*********, +966********* Skype ID : *************@*******.***
E-Mail : **********@*****.***
SAP Number : 80008728
CBT PASS : (Piping and Welding) Passed
SUMMARY
More than 11 years of professional work experience in Oil & Gas Pipeline & Plants Construction, installation inspection.
Highly professional and experienced in in welding inspection of Piping, Storage Tanks, Structure & NDT in construction Gas plants, Oil Refinery, Pipeline as per ASME international standards and Saudi Aramco Standards.
WPS / PQR review and approval, Control of Weld Defect / Rejection rates and Repair actions /RT penalty status. Computation of weld rejection rate based on joint and linear basis weekly.
Submitting weekly report and Monthly PQI (Project Quality Index) & MQMR (Monthly Quality Management Report) to QA\QC Manager.
Documentation & Office Works (EPM)- Review of documents transmittals, Welding and NDT Procedures, method statements, Welding Weekly Reports,
Ensuring close-out of all punch-points within the time frame agreed with the client.
Coordinating quality activities with subcontractors and any other individual parties who may be working on the same site.
I have very well Cladding experience,SMAW & GMAW>AW,FCAW Welding & an understanding of the Post Weld Heat Treatment Process for Piping&Larage Tank Sphere.
Identification of non-calibrated equipment’s and informing Subcontractor QC for expediting arrangements with Calibration agencies for timely calibration of the equipment’s.
Verification of implementation of corrective & preventive actions against the nonconformities and reporting results to line managers.
Conducts subcontractor meetings to review/assist in daily, weekly, and monthly planning.
Develops and monitors 2 Week Look Ahead Schedule for assigned work scope.
EDUCATION QUALIFICATION:
Diploma in Mechanical Engineering EMIRATE INSTITUTE LAHORE (2010)
PROFESSIONAL AFFILIATION:
Welding inspector CSWIP 3.1 from (TWI) Certificate No: 66875/2 & 514109
BGAS- Grade 2 Certificate No: 413575
510-Pressure Vessel inspector Certification Certificate No: 303289
TRAINING CERTIFICATIONS & PROJECTS APPROVAL:
Level II (VT) ASNT
Level II (RTFI) ASNT
Level II (PT) ASNT
Level II (MT) ASNT
CBT PASS (Piping and Welding) Aramco
ISO 9001:2015, Certified Lead Auditor ISO
PROFESSIONAL EXPERIENCE:
Aramco Approved QA/QC Senior Welding Inspector Marjan Increment Program Project-PK 9 &11
Aramco Approved QA/QC PWHT Inspector for Piping &Sphere&Tank Marjan Increment Program Project-PK 9 &11
TR Acting Welding Supervisor Haradh & Hawiyah Gas Compression Project.
Aramco Approved Supervising QA/QC Inspector Welding &PWHT Haradh & Hawiyah Gas Compression Project.
Aramco Approved QA/QC Welding Inspector Mazalij & Abu Jifan Pipeline Project
Aramco Approved QA/QC Welding Inspector JAZAN REFINERY PROJECT
Aramco Approved QA/QC Welding/ Mach Piping Inspector RAMT Project
Aramco Approved QA/QC Welding Inspector KAUST (SEA CMOR PROJECT)
Aramco Approved QA/QC Welding Inspector NGL INTERCONNECTING PIPELINE
TECNICAS REUNIDAS-TR (EPC)
FROM June 2023 TO Till
Client: SAUDI ARAMCO ARABIA
Currently Working as a QA/QC Senior Welding &PWHT Inspector Marjan Increment Program Project-PK 9 &11 (BI10-09003-0004)
Responsibilities:
Verifying the heating method and following approved project procedures and scope.
Supervision and Checking the specification, drawings, welding procedure specification, and welder approval.
Supervision and Welding inspection before, during, and after to ensure quality standards are met.
Verify at site Preheat and PWHT in accordance with project specifications, international codes, and standards to meet the requirements.
To verify PWHT chart is marked with all necessary information before starting PWHT.
Ensure all the PWHT activities in accordance with codes & standards.
Coordinating with PWHT Site QC to perform PWHT activities as per schedule.
Review of PWHT documents and reports.
Ensure proper heating rate and cooling rates & soaking time are maintained during PWHT.
Ensure that all materials are of the specification as Drawing.
Ensuring all equipment and measuring devices are calibrated and working perfectly.
Submitting the reports for client approval of the completed job.
Review Calibration certificate of welding equipment’s.
Receiving inspection of welding consumables in compliance with according to approved WPS.
TECNICAS REUNIDAS-TR (EPC)
FROM March 2019 TO 31 May 2023
Client: SAUDI ARAMCO ARABIA
TR Acting Welding Supervisor in Haradh and Hawiyah Field Gas Compression Project (BI-No- 10-019**-****/0004/BI 10-020**-****)
Working as Mechanical: Supervising QA/QC Inspector Welding &PWHT in South Package (BI:10-019**-****)
Responsibilities:
Review and Approved of Sub Contractor Quality Procedures, Method statements, QCP etc. as per Aramco and International Standards.
Reviewed the welding procedure specification & Submitted to Aramco for CSD Approval.
Review CVs and take interview for Sub Contractor Quality Personals and submitted to company for approval as per Aramco Schedule “Q”.
Highlights Quality issues during Quality meeting and make follow up for timely closing.
Raise daily basis for General, Pro-active and if any standard violation and make follow up for closing of NCR’s as per Agreed Completion date (ACD).
Perform field inspection accordance with Saudi Aramco engineering standard (SAES), procedure (SAEP), Saudi Aramco Inspection check list (SAIC) and Saudi Aramco Typical Inspection Plan (SATIP) and standards drawings.
Attend RFI with Sub Contractor at site and offer to Client for inspection as per raised RFI in EPM.
Witness welding procedure qualification tests (PQR).
Material Receiving Inspection.
Review the JCC and Submitted to Armco for Approval.
Ensure welding works are performed as per approved procedures (WPS) and welders.
Ensure proper fit-up by checking edge preparation (bevel angles, root gap, land, overlap etc.)
Monitor pre-heating temperature, welding consumables, parameters.
In-process welding surveillance and visual inspection of weld finish.
Verify daily welding production reports and ensure compliance to NDT requirements.
Monitor storage, handling and baking of welding consumable.
Ensure that fabrication is carried out as per approved drawings / Inspection test plans.
Monitor NDT / PWHT and review reports.
Monitoring Control Process PWHT as per Approved Procedure.
Verifying the heating method and following approved project procedures and scope.
Witnessing the joint preparation and placement of the thermocouple on the job.
Verifying all equipment and materials are used as per approved project procedures.
Ensuring that all the parameters are used as per the required code and standard.
Regaining WPS for the holding time, temperature, and rate of heating and cooling.
Monitoring the temperature chart recorder to ensure that all heat zones are working
properly.
Ensuring that all equipment is calibrated.
Reporting of any non-conformity or deviation from mandatory requirements.
All operations are carried out in complete compliance with codes and standards.
Familiar with international codes and Saudi Aramco standards requirements.
Carried out Heat treatment inspections for local and furnace heating.
Carried out hardness testing for PWHT completed joints as per the NDT matrix requirement.
Hydro Test package PCA Welding summary review and offer to Client for final review.
Monitor NDT / PWHT activity and review reports and submitted to Company for review.
Maintaining weld joints repair records.
Cladding material welding inspection.
Review Calibration certificate of welding equipment’s.
Monitoring of Welding equipment conditions and verifying with calibration certificates.
Review of inspection test reports and submitting to client for review.
Review of weld summary sheet, NDT control etc.
Weld Summary Reviewed by PCA (Piping Control Application) for Hydro Test package.
On PCA Updating NDE Reports RT & MT & PT & HT & PMI & PWHT.
Review weekly Weld Repair Rates & monitor performance of contract welders & Control NDE Procedure.
Review daily basis Logbook entry (LBE) in QMIS for General, Pro-active and any standard violation and make follow up for closing of LBE’s as per Agreed Completion date (ACD).
Monitoring the Sub-Contractors Log (Welders JCC Log, Winding machine Calibration Equipment Log, INCR Log, LBE Log)
Prepare monthly PQI (Project Quality Index) for Aramco
Prepare MQMR attachment II Chart (Monthly Quality Management Report) for Aramco.
Preparing daily & Weekly WRR & Welding activity report.
Complies with all relevant safety, health and environmental procedures to ensure a healthy and safe work environment.
ARKAD E& C (ECP) IN SAUDI ARABIA
FROM September 2016 TO March 2019
Mazalij & Abu Jifan Pipeline Project, KHURAIS AL-CRUDE-MAJALIZ PL Aramco (10-015**-****) working as a QA/QC Welding Inspector.
Client: SAUDI ARAMCO ARABIA
Responsibilities:
Perform field inspection accordance with Saudi Aramco engineering standard (SAES), procedure (SAEP), Saudi Aramco Inspection check list (SAIC) and Saudi Aramco Typical Inspection Plan (SATIP) and standards drawings.
Checking and verification of all steps before and during & After Welding Activity.
Conducted WQT as per ASME IX with Approved WPS.
Review Calibration certificate of welding equipment’s.
Check welder’s qualification and identification as per WPS.
Raising RFI for client inspection with all attachments.
Monitoring of Welding equipment conditions and verifying with calibration certificates.
Surveillance of welding parameters according to approved WPS (Ampere, Voltage, Travel Speed and Gas flow rate) Checking the adequacy of equipment for preheating, welding, heat treatments and weld examinations.
Verify daily welding production reports and ensure compliance to NDT requirements.
Control and verifying handling of welding consumable.
Issuing and control of welder JCC cards as Aramco requirements.
Maintain latest revision of the relevant specifications, drawings and all quality documents.
Review of inspection test reports and submitting to client for review.
Review of weld summary sheet, NDT control etc.
Monitoring the welding consumables and preheating and inter pass temperature of welds.
Monitoring and executing each activity for the NDT coverage as per the line class requirements.
Maintaining weld joints repair records.
Preparing daily & Weekly & WRR & Welding activity report
Monitoring CRC (Auto Welding) GTAW, SMAW, FACW& Control the all issues according to repair rate.
NSH (SK E&C) IN SAUDI ARABIA
FROM May 2016 TO September 2016
Client SAUDI ARAMCO ARABIA
JAZAN REFINERY PROJECT IN JAZAN (10-010**-****) working as a QA/QC Welding Inspector
Responsibilities:
Perform field inspection accordance with Saudi Aramco engineering standard (SAES), procedure (SAEP), Saudi Aramco Inspection check list (SAIC) and Saudi Aramco Typical Inspection Plan (SATIP) and standards drawings.
Inspection of Piping fabrication and erection according to client's specification and Code, B31.3
Welder Qualification test for piping, pipeline and in-service welding as per ASME Sec IX, B31.3
Witness of all mechanical testing for PQR & WQT for pipeline and piping.
Perform site inspection along with the client's QC Inspector and report to the Head of Department.
Verify daily welding production reports and ensure compliance to NDT requirements.
Maintained record of inspection and testing.
Review of Material Certificates, Consumable Test Certificates, & Calibration Certificates of equipment’s.
Documentation and Control of Welding Consumable and Baking of Low Hydrogen Electrodes and Issue records.
Raise NCR (non-conformance report) and submit to immediate supervisor.
M.AL-BARGHASH T & CONTRACTING KSA:
Jun. 2015 TO Feb. 2016
Client : SAUDI ARAMCO ARABIA
RAMT Project (10-005**-****) Working as a QA/QC Welding/ Mach Piping Inspector
Responsibilities:
Perform field inspection accordance with Saudi Aramco engineering standard (SAES), procedure (SAEP), Saudi Aramco Inspection check list (SAIC) and Saudi Aramco Typical Inspection Plan (SATIP) and standards drawings.
Welder Qualification test for piping, pipeline and in-service welding as per ASME Sec IX.
Witness of all mechanical testing for PQR & WQT for pipeline and piping.
Perform site inspection along with the client's QC Inspector and report to the Head of Department.
Monitoring the welding consumables and preheating and inter pass temperature of welds.
Verify daily welding production reports and ensure compliance to NDT requirements.
Maintained record of inspection and testing.
Review of Material Certificates, Consumable Test Certificates, & Calibration Certificates of equipment’s.
Documentation and Control of Welding Consumable and Baking of Low Hydrogen Electrodes and Issue records.
Raise NCR (non-conformance report) and submit to immediate supervisor.
Preparation of the Test packs for Hydro testing & Punch lists.
Review of radiographic films, witnessing of ultrasonic testing, magnetic particle testing and dye penetrate testing.
Review of inspection test reports and submitting to client for review.
Review of piping spool releasing package for erection.
Review of weld summary sheet, NDT control etc.
Inspection as a Witness Hot Tap welding and Mark Point as per IFC Drawing Location.
Inspection as a Witness UT THICKNESS READING-HOT TAP LOCATIONS.
Inspection as a Witness Pipeline Stringing as per IFC Drawing.
Review the final QC Dossier/Inspection Records and handing over to clients and company.
HAPCO (Saudi Arabia)
March 2014 TO January 2015
Client : SAUDI ARAMCO ARABIA
KAUST (SEA CMOR PROJECT) (25-000**-****) Working as QA/QC Welding Inspector.
Responsibilities:
Perform field inspection accordance with Saudi Aramco engineering standard (SAES), procedure (SAEP), Saudi Aramco Inspection check list (SAIC) and Saudi Aramco Typical Inspection Plan (SATIP) and standards drawings.
Checking and verification of all steps before and during & after welding.
Review of contractor WPS as per ASME IX.
Check fit-up before welding.
Review Calibration certificate of welding equipment’s.
Check welder’s qualification and identification as per WPS.
Raising RFI for client inspection with all attachments.
Monitoring of Welding equipment conditions and verifying with calibration certificates.
Surveillance of welding parameters according to approved WPS (Ampere, Voltage, Travel Speed and Gas flow rate) Checking the adequacy of equipment for preheating, welding & weld examinations.
Control and verifying handling of welding consumable.
Electrode Backing and Holding Control as Per WPS & W-011.
Issuing and control of welder JCC cards as Aramco requirements.
Maintain latest revision of the relevant specifications, drawings and all quality documents.
Review of inspection test reports and submitting to client for review.
Review of weld summary sheet, NDT control etc.
Monitoring the welding consumables and preheating and inter pass temperature of welds.
Monitoring and executing each activity for the NDT coverage as per the line class requirements.
Maintaining weld joints repair records.
Preparation of as built drawings.
Preparing daily Welding activity report, update material quality control logbook.
Monitoring GTAW, SMAW Control the all issues according to repair rate.
FMQ (Saudi Arabia)
April 2013 TO February 2014
Client : SAUDI ARAMCO ARABIA
NGL INTERCONNECTING PIPELINE SHAYBAH (10-009**-****) Working as a QA/QC Welding Inspector.
Responsibilities:
Perform field inspection accordance with Saudi Aramco engineering standard (SAES), procedure (SAEP), Saudi Aramco Inspection check list (SAIC) and Saudi Aramco Typical Inspection Plan (SATIP) and standards drawings.
Checking and verification of all steps before and during & after welding.
Review of contractor WPS as per ASME IX.
Check fit-up before welding.
Review Calibration certificate of welding equipment’s.
Check welder’s qualification and identification as per WPS.
Raising RFI for client inspection with all attachments.
Monitoring of Welding equipment conditions and verifying with calibration certificates.
Surveillance of welding parameters according to approved WPS (Ampere, Voltage, Travel Speed and Gas flow rate) Checking the adequacy of equipment for preheating, welding & weld examinations.
Control and verifying handling of welding consumable.
Electrode Backing and Holding Control Saudi Aramco engineering standard, SAES-W-012.
Issuing and control of welder JCC cards as Aramco requirements.
Maintain latest revision of the relevant specifications, drawings and all quality documents.
Review of inspection test reports and submitting to client for review.
Review of weld summary sheet, NDT control etc.
Monitoring the welding consumables and preheating and inter pass temperature of welds.
Monitoring and executing each activity for the NDT coverage as per the line class requirements.
Maintaining weld joints repair records.
Preparing daily Welding activity reports.
Monitoring GTAW, SMAW, and FCAW Control all issues according to repair rate.
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