RAMESH BABU SWARNA
Shrewsbury, Massachusetts.
Mobile: 774-***-****
E-mail: adzve8@r.postjobfree.com
Linkedin: www.linkedin.com/in/rameshs2909
SUMMARY
I am a highly skilled, motivated and driven supply chain manager with a great passion for logistics and customer service. Proven track record in improving lead times, costs along with net working capital. Skilled in key negotiations and strategic decision making perfected by 10+ years of experience in various roles of manufacturing industry. Direct hands-on experience in managing end to end supply chain process, including planning, scheduling, inventory control, logistics and process improvement.
EMPLOYMENT
July 2020- Present Supply Chain Manager
TRICAB ENIGEERED CABLE SYSTEMS
Managing and reviewing logistic contracts and operations - to ensure smooth procurement of all orders and maintaining ongoing efficiency and cost-effectiveness.
Develop and implement improvement plans to optimize supply chain policies and processes aligned with business objectives
Analyzing data related to the business’s supply chain strategy, preparing reports, and presenting it to top management.
Develops and maintains detail inventories of material, supplies, and finished goods located on-site and warehouses located globally
Analyzing current inventories and procedures; suggests improvements to increase efficiency of supply chain and profitability for the company
Identifying alternative resources for obtaining raw materials
Develops policies to increase efficiency throughout the supply chain while ensuring quality and safety; implements subsequent changes of processes
Determining the Key Performance Indicators (KPIs) for the company’s supply chain strategy to formulate standards for measuring success.
Works with R&D for new product launches to ensure timely and orderly material and production flow transitions
Identifying process bottlenecks in the supply chain and coming up with solutions to improve the overall effectiveness of the production process. Assessing their ability to meet quality and delivery requirements; identifies and qualifies new suppliers in coloration with other departments
Managing supplier relationships to achieve supplier performance objectives and drive improvement
Meeting with suppliers to discuss performance metrics, to provide performance feedback and to discuss production forecasts and changes
Documenting physical Supply Chain processes, such as workflows, cycle times, position responsibilities and system flows
Maintaining systems for monitoring and tracking maintenance requests, preventive maintenance, compliance with Hazard Communications program requirements, and compliance with safety requirements
Working collaboratively with Production and provide direction regarding the maintenance of equipment, machines, structures, facilities and systems in the plant
Focus on minimizing unplanned downtime of equipment and machines
Managing Inwards/outwards goods, including all regulatory compliance processes
Collaborating with different departments such as finance, sales, technical, operations and manufacturing to formulate a supply chain strategy. Providing weekly updates to inform stakeholders and provide management insights
July 2018- July 2020 Logistics and Planning Manager
TRICAB ENIGEERED CABLE SYSTEMS
Responsible for master production scheduling, inventory management, material handling, systems information flow, root cause analysis, material forecasting, Sales, Inventory, and Operational Planning (SIOP), and On-time-Delivery (OTD)requests, preventive maintenance, compliance with Hazard Communications program requirements, and compliance with safety requirements
Developing and implementing Material Production Scheduling/Planning System to meet customer demand while managing operational and capacity constraints
Driving sales goals of the manufacturing plant-manage product additions and deletions, including coordination of all expediting activities
Utilizing root cause analysis and basic problem-solving skills to drive continuous improvement in processes and metrics
Leading and directing the material planning team to balance the demand as driven by Material Requirements Planning (MRP), shop floor capacity and customer sales orders
Improving automated processes to maximize the flow of information and material in support of plant manufacturing goals
Identify methods and processes to improve velocity of material moving through the plant
Plan, direct and coordinate a staff of Master Production Schedulers and Material Planners to ensure goals are met or exceeded
Maintain stockroom layout to maximize efficiency for kitting processes and ensure FIFO pulling of material
Coordinate with outside suppliers for shipping materials, forklift repairs and maintenance as required
Assisting in expediting material, where required, to meet shortfall between current plan and customer order requirements
Analyzes data, including enterprise requirements planning information and prepares consolidated managerial reports as needed to facilitate and recommend actions to ensure plant/product line optimal supply chain execution
Overseeing day-to-day operations and planning for stockroom, shipping and receiving
Evaluates operational performance of the group in order to facilitate performance management, merit promotions, job transfers, dismissals, commendations, etc
Adhere to all Safety Rules and procedures – responsible for reporting unsafe conditions to the appropriate management or EHS Manager as required
Aug 2017- July 2018 Production Team Lead
TRICAB ENIGEERED CABLE SYSTEMS
Responsible for planning, expediting, and overseeing the manufacturing of wire & cable products throughout all production areas
Ensure all jobs are performed safely and efficiently while maintaining a high level of quality
Ensure that all production employees are adequately trained for their role within the wire & cable manufacturing environment
Directing the work of subordinates, the production supervisor may also be required to perform some production duties as necessary to maintain a constant flow of productivity
Supervise and coordinate work assignments of all hourly production department employees
Training and educating employees, assisting the Manager with departmental objectives, enforcing policies and processes, and ensuring employee satisfaction
Assures that the priorities for the department are being followed
Troubleshoot product defect and perform root cause analysis to determine inefficiencies and scrap reasons
Plan & arrange for the availability of production tooling and materials, follow up on red tags as necessary
Help to direct and coordinate the activities of production and operating workers, such as finishers, precision workers, machine setters and operators, assemblers, and fabricators
Read and analyze charts, work orders, production schedules, and other records and reports, in order to determine production requirements and to evaluate current production estimates and outputs
Effectively and continuously assist team members and monitor extruders to produce quality cable throughout the shift
Confer with other supervisors to coordinate operations and activities within or between departments
Help with collecting timecard/ hours data for Manager
Examine completed work pieces for defects such as chipped edges and marred surfaces, and sort defective pieces according to types of flaws
Read work orders and production schedules to determine specifications, such as materials to be used, locations of cutting lines, and dimensions and tolerances
Start machines, monitor their operations, and record operational data
Test and adjust machine speeds and actions, according to product specifications, and using gauges and hand tools
Install, align, and lock specified punches, dies, cutting blades or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools
Ensure that Extrusion Operators complete daily extrusion reports
Maintains a safe and clean work environment by educating and directing personnel to use their Good Manufacturing Practices (GMPs), maintaining compliance with established policies and procedures
Works and implements a work environment where workers work effectively with each other constructively and positively
Responsible for covering for any extrusion employees with their daily duties as necessary
Sept 2015- July 2017 Extrusion Operator
TRICAB ENIGEERED CABLE SYSTEMS
Assisting with the supervision of the department’s shift day to day activities and team efforts and the utilization of resources to meet production schedules
Safely and efficiently set up and operate extrusion lines to produce a high-quality water pipe
Producing finished goods that meet or exceed customers’ requirements and specifications, at optimum cycle times for efficiency.
Ensure that proper materials are being used following procedures
Read and analyze charts, work orders, production schedules, and other records and reports, in order to determine production requirements and to evaluate current production estimates and outputs
Read work orders and production schedules to determine specifications, such as materials to be used, locations of cutting lines, and dimensions and tolerances
Start machines, monitor their operations, and record operational data
Test and adjust machine speeds and actions, according to product specifications, and using gauges and hand tools
Install, align, and lock specified punches, dies, cutting blades or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools
Ensures completion of all paperwork associated with production passport forms, including capture of process deviations when process changes occur.
Keep machines running efficiently through material replenishments and other support equipment, set rate for feeders, cleaning feeders, super sack operations, vacuum pots, etc.
Efficiently operate, troubleshoot, and perform minor maintenance of the manufacturing equipment of Micron Pipelines.
Performing product changeovers as called for by shop floor documents and verbal instructions.
To Start up and monitor machines: MMI (Man-Machine Interface), CM (Calculation of Maximum Output), stranding, pelletizing, classifying, and pack-out.
Shows sense of urgency in owning line performance, offering assistance to others, and being responsive to changes in customer orders.
Understands and adheres to Time & Attendance Policy, reporting to work punctually, minimal unplanned/unscheduled absences and early departures, and reporting for mandatory overtime as needed.
Maintains a safe and clean work environment by educating and directing personnel to use their Good Manufacturing Practices (GMPs), maintaining compliance with established policies and procedures
Responsible for covering for any extrusion employees with their daily duties as necessary
Jan 2014- Jun 2015 Production Team Lead
PENTAIR WATER SOLUTIONS PTY LTD
Responsible for planning, expediting, and overseeing the manufacturing of wire & cable products throughout all production areas
Ensure all jobs are performed safely and efficiently while maintaining a high level of quality
Ensure that all production employees are adequately trained for their role within the wire & cable manufacturing environment
Directing the work of subordinates, the production supervisor may also be required to perform some production duties as necessary to maintain a constant flow of productivity
Supervise and coordinate work assignments of all hourly production department employees
Training and educating employees, assisting the Manager with departmental objectives, enforcing policies and processes, and ensuring employee satisfaction
Assures that the priorities for the department are being followed
Troubleshoot product defect and perform root cause analysis to determine inefficiencies and scrap reasons
Plan & arrange for the availability of production tooling and materials, follow up on red tags as necessary
Help to direct and coordinate the activities of production and operating workers, such as finishers, precision workers, machine setters and operators, assemblers, and fabricators
Read and analyze charts, work orders, production schedules, and other records and reports, in order to determine production requirements and to evaluate current production estimates and outputs
Effectively and continuously assist team members and monitor extruders to produce quality cable throughout the shift
Confer with other supervisors to coordinate operations and activities within or between departments
Help with collecting timecard/ hours data for Manager
Examine completed work pieces for defects such as chipped edges and marred surfaces, and sort defective pieces according to types of flaws
Read work orders and production schedules to determine specifications, such as materials to be used, locations of cutting lines, and dimensions and tolerances
Start machines, monitor their operations, and record operational data
Test and adjust machine speeds and actions, according to product specifications, and using gauges and hand tools
Install, align, and lock specified punches, dies, cutting blades or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools
Ensure that Extrusion Operators complete daily extrusion reports
Maintains a safe and clean work environment by educating and directing personnel to use their Good Manufacturing Practices (GMPs), maintaining compliance with established policies and procedures
Works and implements a work environment where workers work effectively with each other constructively and positively
Responsible for covering for any extrusion employees with their daily duties as necessary
Jun 2013- Jan 2014 Extrusion Operator
PENTAIR WATER SOLUTIONS PTY LTD
Assisting with the supervision of the department’s shift day to day activities and team efforts and the utilization of resources to meet production schedules
Safely and efficiently set up and operate extrusion lines to produce a high-quality water pipe
Producing finished goods that meet or exceed customers’ requirements and specifications, at optimum cycle times for efficiency.
Ensure that proper materials are being used following procedures
Read and analyze charts, work orders, production schedules, and other records and reports, in order to determine production requirements and to evaluate current production estimates and outputs
Read work orders and production schedules to determine specifications, such as materials to be used, locations of cutting lines, and dimensions and tolerances
Start machines, monitor their operations, and record operational data
Test and adjust machine speeds and actions, according to product specifications, and using gauges and hand tools
Install, align, and lock specified punches, dies, cutting blades or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools
Ensures completion of all paperwork associated with production passport forms, including capture of process deviations when process changes occur.
Keep machines running efficiently through material replenishments and other support equipment, set rate for feeders, cleaning feeders, super sack operations, vacuum pots, etc.
Efficiently operate, troubleshoot, and perform minor maintenance of the manufacturing equipment of Micron Pipelines.
Performing product changeovers as called for by shop floor documents and verbal instructions.
To Start up and monitor machines: MMI (Man-Machine Interface), CM (Calculation of Maximum Output), stranding, pelletizing, classifying, and pack-out.
Shows sense of urgency in owning line performance, offering assistance to others, and being responsive to changes in customer orders.
Understands and adheres to Time & Attendance Policy, reporting to work punctually, minimal unplanned/unscheduled absences and early departures, and reporting for mandatory overtime as needed.
Maintains a safe and clean work environment by educating and directing personnel to use their Good Manufacturing Practices (GMPs), maintaining compliance with established policies and procedures
Responsible for covering for any extrusion employees with their daily duties as necessary
Jan 2010- May 2013 Extrusion Operator
Micron Pipelines Pty Ltd.
Assisting with the supervision of the department’s shift day to day activities and team efforts and the utilization of resources to meet production schedules
Safely and efficiently set up and operate extrusion lines to produce a high-quality water pipe
Producing finished goods that meet or exceed customers’ requirements and specifications, at optimum cycle times for efficiency.
Ensure that proper materials are being used following procedures
Read and analyze charts, work orders, production schedules, and other records and reports, in order to determine production requirements and to evaluate current production estimates and outputs
Read work orders and production schedules to determine specifications, such as materials to be used, locations of cutting lines, and dimensions and tolerances
Start machines, monitor their operations, and record operational data
Test and adjust machine speeds and actions, according to product specifications, and using gauges and hand tools
Install, align, and lock specified punches, dies, cutting blades or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools
Ensures completion of all paperwork associated with production passport forms, including capture of process deviations when process changes occur.
Keep machines running efficiently through material replenishments and other support equipment, set rate for feeders, cleaning feeders, super sack operations, vacuum pots, etc.
Efficiently operate, troubleshoot, and perform minor maintenance of the manufacturing equipment of Micron Pipelines.
Performing product changeovers as called for by shop floor documents and verbal instructions.
To Start up and monitor machines: MMI (Man-Machine Interface), CM (Calculation of Maximum Output), stranding, pelletizing, classifying, and pack-out.
Shows sense of urgency in owning line performance, offering assistance to others, and being responsive to changes in customer orders.
Understands and adheres to Time & Attendance Policy, reporting to work punctually, minimal unplanned/unscheduled absences and early departures, and reporting for mandatory overtime as needed.
Maintains a safe and clean work environment by educating and directing personnel to use their Good Manufacturing Practices (GMPs), maintaining compliance with established policies and procedures
Responsible for covering for any extrusion employees with their daily duties as necessary
EDUCATION
MASTERS IN BUSSINESS ADMINISTRATION
OSMANIA UNIVERSITY, INDIA
BACHELOR’S IN COMMERCE
KAKATIYA UNIVERSITY, INDIA
REFERENCE
References up on request.
I acknowledge that the information provided above is true, accurate and to the best of my knowledge.
RAMESH.