ABDUL QAYYUM

Contact Details: 009***********, adzu12@r.postjobfree.com,adzu12@r.postjobfree.com

Akbar Ghanoke Tehsil Kamoke Dist. Gujranwala Pakistan

https://www.linkedin.com/in/abdul-qayyum-khan-4333a19a?trk=nav_responsive_tab_profile

Process Engineer/Production & Manufacturing Manager/Chemical Engineer

Solutions-oriented and technically sophisticated engineer with history of success providing technical Concepts, creative Designs, and Visionary Solutions, and sound quality-control procedures.

Profile:

Strategically agile and safety-conscious Chemical Engineer with over Twelve (12) years’ experience leading highly valued production processes and operations, management and delivery of projects safely, within budget and program in cement manufacturing with multi-cultural teams and technologically advanced environments. Proven track record of handling preventive electrical, instrumentation, mechanical maintenance, utilities and vehicle workshop maintenance planning and control. Demonstrated ability to comply with the safety and sanitation requirements set by the company, state, federal, and local statutes. Articulate communicator; can fluently speak the language of both people and engineering, blending technical expertise with interpersonal skills while interacting with the customers/teams and providing product/customer support. Other skills includes…

Health & Safety Compliance

Risk Assessment & Mitigation

Safety Policies Compliance

Resource Allocation/Utilization

Industrial Chemical Processes

Maintenance Strategy Optimization

Cost Reduction & Management

Fan efficiencies

Process Audit

Internal Audit

Stoppage RCA,

Process Engineering

Quality Control & Assurance

Energy Balancing

Refractory performance

Refractory Installation

Eye on KPIs

Consumption Norms

Project/Process Engineering

Fan flow rate

Specific power consumption control

Manpower Managing

Yearly Budgets.

Production Accounts

Experience Highlights

Pioneer Cement Company December-2022 to TILL DATE

Senior Assistant Manager

10000 TPD Cement Production

RABIH TRADING LLC DUBAI OCT-2018 TO NOVEMBER-2022

TECHNICAL SUPPORT ENGINEER

Collection of technical data for up gradation of processing units

EASTERN PROVINCE CEMENT COMPANY SAUDI ARABIA JAN-2015 TO OCT-2018

SHIFT SUPERVISORE

3500 TPD *3 Clinker Production

RIYADH CEMENT COMPANY SAUDI ARABIA DECEMBER-2012 TO NOVEMBER-2014

CCR OPERATOR/ PROCESS COORDINATORE KILN,RAWMILL,CEMENT MILL, PACKING PLANT

5500 TPD*2

DANDOT CEMENT COMPANY Feb-2011 to September-2012

SHIFT ENGINEER

1000 TPD Clinker Production

Working details

Pioneer Cement Company ltd

Senior Assisstant Manager

Responsible for Production Planning, Operation and entire management of the entire Cement Production Process. Ensuring Cement Quality and ISO Standards are met. Coordination and supervision of all maintenance activities to ensure Plant availability.

Plant Performance Reviews and Analysis with a view to enhancing production output, efficiency and cost reduction. Co-ordination of Maintenance program me with Heads of Maintenance Departments as well as Heads of Sections in Production to achieve the targeted availability of Raw Mills, Kilns and Cement and Coal Grinding Equipment.

Monitor and control consumption trend of refractory, grinding media, grinding aid, and their inventory level. Achieving optimum fuel efficiency, power consumption & utilization of manpower. Ensure Implementation of ISO Systems and Safety in Production Department.

Ensuring no accidents in the department and near-miss analysis.

Cost reduction by carrying out modifications and improvements in the process.

Ensuring quality of the product going out from the department as per internal quality norms. Assessing performance of subordinates and providing necessary feedback for their development to Human Assets Department. Analysis of Training and Development needs of subordinates and providing necessary feedback for their development to Human Assets Department.

Rabih Trading LLC Dubai (Pakistan office)

Technical Support Engineer, oct. 2018 to Dec. 2022

Representative of four companies in Pakistan as below.

CTP-team Italy (ESP”s to Bag house conversion air gas filtering )

CTP-Team Italy daughter company of BEDESCHI provided industrial solutions in cement industry, we study the existing Electrostatic Precipitator (ESP), measure existing flow rates, pressure, and temperature, check the feasibility to convert into bag house by using maximum existing units and layout during conversion to control dust emission from cement plant. Our technology is SAWP (sonic wave acceleration pulse technology which consume 50% less compressed air and power and provide more filtering area in the same existing setup by modification, we done 7 projects in Pakistan.

Magotteaux-Belgium (Grinding mills up gradation)

We are dealing with Magotteaux-Belgium for grinding mills up gradation we provide preliminary study of grinding circuit check all possible ways to enhance more productivity at less power which is beneficial to reduce power consumption in cement grinding units. Our products (Grinding media, liner plates we use our techniques to reduce dead zone in the ball mill and maintain proper airflow and material flow by using our diaphragm.

RHI-Magnesita Austria (refractory materials)

We are providing technical support to our customers in Pakistan regarding Refractory installation and providing technical support for the selection of refractory material according to the consumption norms we have high grade spinel technology refractory bricks that provide good life of refractory in pyro process.

BEDESCHI

Representative of BEDESCHI Company for bulk handling equipment’s, different types of primary and secondary crushing groups, stationary and semi-mobile, for limestone as well as for moist material, pre-blending systems, different types of stacker and reclaimers.

EASTERN PROVINCE CEMENT COMPANY, DAMMAM, Saudi Arabia

Production Shift Supervisor, Jan, 2015 – October, 2018

Orchestrated all bottom-line factors including delegating work responsibilities to personnel in operation, conducted daily operations meetings and produced daily orders to provide detailed instruction on the operation of process units.

Developed and communicated routine orders for various units and ensured implementation of all operating instructions in order to achieve specified output and optimum quality standards at required levels and safety-focused environment. Devised appropriated Operational parameters which including maintenance tasks, delivering special directions on highly complex process, as well as building synergies with supervisors to achieve maximum productivity with best safety and health standards implementation. Handled all Oracle Systems requirements processes. Updated and engaged in executing start-up, shutdown and special operational procedures for all units. Assessed manufacturers’ specifications/ recommendations for new modified equipment and prepared all forms and procedures for subsequent operation.

Selected Contributions:

Integral participant of shutdown maintenance planning and execution in processing units. Introduced modification and development projects in cement process units to augment performance and subsequent production.

Demonstrated keen attention to details conducting laboratory analyses of a variety of samples and related reports, shift operational logs of readings and activities also initiated and inspected all maintenance works in assigned area.

Built effective communicate channels to for devising effective collaboration with services department involved in instrumentation and process control parameters to ensure and maintain safe and economical process.

Researched numerous verticals for commissioning and testing new equipment and delivering strategic instructions to subordinates which ensured each occasion execution in strict adherence with adequate procedures.

Organized isolation of units, assessed and mitigated risks, devised accurate inspections of work area prior to on-site work, approved maintenance requests and coordinated for work in progress and completion in tight timeframes.

Accommodated constructive opinion improving operational efficiency by reviewing consumption rates, output, and fuel use etc., commented on all maintenance jobs, including turnarounds carried out on various process units.

EASTERN PROVINCE CEMENT COMPANY, Dammam, KSA

PROCESS COORDINATORE, August 2016 – August 2016

Built collaborative rapport to coordinate with “Jamcem Consultancy Company” as process coordinators to calculated and prepared energy consumption reports Kcal/Kg of clinker by implementing best practices.

Identified all malfunctioning in maximum heat recovery for each line.

Selected Contributions:

Coordinated with QC department, about quality parameters for smooth operation and attain needed quality results.

Optimized all pyro-processing for smooth and economical kiln operation in a timely & constructive manner.

RIYADH CEMENT COMPANY, Riyadh, Saudi Arabia

CCR Process Coordinator/Operator, Dec 2012 – Nov 2014

Performed duties as strategic overlay as process operator and process coordinator for up grading plant from 5000 TPD to 5500 TPD. Produced daily production reports and special focus on energy (fuel and electrical power) consumption.

Worked as raw mill and kiln operator and achieve maximum clinker production at optimum level in cost effective manner, to check and observe process parameters to achieve run factor. Coordinate with services department regarding maintenance and instrumentation of plant.

Selected Contributions:

Structured processes and procedures for improving strategies for field staff training during Operation and maintenance of raw mills and kiln participate in planning of shutdown and installation of refractory activities.

Proved instrumental verifying all the instrumentation of plant and interlocking of the equipment’s of plant for safety, as well as prepared and shared reports regarding instrumentation and lubrication of plant.

Served as technical professional with quality department regarding quality parameters for smooth running of plant.

DANDOT CEMENT COMPANY LIMITED, Pakistan

Shift Engineer, Feb 2011 to Sept 2012

Steered efforts towards organizing production function efficiently, ensure proper safety measure; adopted and maintained quality levels, also complied with production targets from Main crusher Area to packing plant.

Optimized the utilization of raw material, chemical and utilities consumption, facilitated all supervisor to bring plant to normal operation in case of any abnormality. Controlled and monitored the operational & technical activities of equipment. Entrusted with overall responsibility to control and minimize wastage of raw materials including, ingredients, and packing. Achieved and surpassed production targets by implementing the operational planning. Supervised all the process from raw material to end Product.

Selected Contributions:

Applied in-depth level of expertise to maintain, troubleshooting as well as controlling the mixing, granulation and drying and be able to accomplish needed data through proper recording in the filling log sheets.

Planned and organized shop floor operation in cost effective manner, keeping the workforce motivated.

Implemented consistent process structures to handle issue related to control room and various production areas.

Extensively coordinated with service departments to get all jobs done on time in order to keep the plant on stream.

Internship Experience

D.G Cement Company D.G Khan Pakistan • Internee Engineer • June 2009 to July 2009

SALAAR Fertilizer Pvt. Ltd (P2O5) •Internee Engineer • June 2008 to August 2008

PARCO REFINERY • Internee Engineer • Jun 2007 to July 2007

Delivered consistent quality of production by developing and enforcing good manufacturing practice, devising knowledge in engineering, design, procurement, and construction support, also planned, organized and time managed all tasks.

Acquired and utilized sound engineering skills on rotary and stationary equipment like pumps, compressors, pressure vessels, towers, aboveground storage tanks, tank farm, shell & tube heat exchangers, process piping, ball mill, jaw crusher, rotary kiln, hoppers and conveyors. Worked on all the major equipment in cement plant like ball mill, jaw crusher, rotary kiln and bulk elevator. Managed multiple projects and prioritized with changing requirements.

Selected Contributions:

Managed multiple priorities and prepared all log sheets, cost estimates, design specification scopes of work, scheduling and estimations, construction management, and project progress reports.

Worked collaboratively across function to tight timeframes to ensure successful completion of chemical deliverables and monitoring of plant operation performance for chemical tasks, schedules and costs.

Exercised hands-on approach and effective controls to prepare technical specifications, material selection, developing data sheets, sizing, and selection and performance evaluation of plant design project.

Performed engineering calculations as and where required to verify applicable code requirement.

TECHNICAL COMPETENCIES

Engineering Software:

AutoCAD 2007 • CHEMCAD • MS VISIO • Oracle System

Computer Skills:

Preventive Maintenance Software • BASIC • C • Turbo C • C++ Programming • ABB • Siemens • PLC

MS Office:

MS Project & preparation of gaunt chart • MS Power Point, Excel, word etc

Education & Credentials

BS (Chemical Engineering), COMSATS institute of Information Technology Lahore, Pakistan, 2010

DAE (Mechanical Power), Specialization HVAC & HEAT TRANSFER Govt. College of Technology, Lahore, 2005

Professional Development

−Internal Quality Auditing, ISO 9001:2015, National Inspection & Technical Testing Co. Ltd FAHSS DAMMAM, SAUDI ARABIA. Eastern Province cement company

−IOHS

Professional Affiliation

−American society of Chemical Engineers (ASME)

−Pakistan Engineering Council (PEC)

−Saudi engineering council (SEC)

Languages

1.English Professional proficiency

2.Arabic Basic proficiency

3.Urdu mother language

Reference will be furnished on demand

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