RESUME

Profile Summary

Candidate Name: Gade Sudhakara Reddy

Contact Details

Phone +91-970*******

e-mail adzsel@r.postjobfree.com

sssssPersonal Details

DOB 11-07-1995

Qualification / Year of Passing B.Tech in Mechanical Engineering / 2017 Total Years of Experience 6.5 Years

Present Company ZF India Pvt Limited

Location Hyderabad, India

Notice Period 60 Days

Experience Summary:

Extensive experience in CATIA V5, Part modeling, Assembly, Surfacing, Drafting, DMU kinematics.

Design and development of steering wheel and Air bags design

Design of DAB structure including pressure plate and holding plate, retractor, damping bush, horn mounting structure etc.

Lather, Heat Mat, Hod, single Foam and double foam design as customer requirement

Creating A, B surfaces and close with C Surfaces using close volumes to make solid. Creating fixation for mounting like create Dog House, clips, Snap with respect to Biw panel.

Developing FR&RR door cladding with respect to cause data received from styling team.

Seat Packing and Virtual Seat Analysis, H-Point/Torso Angle checking, Meat Metal checking, overall Hardness, Hardness Distribution, Headrest Hardness Distribution, Headrest Overall Hardness.

Good understanding on manufacturing feasibility & Assembly processes and Tooling process automotive seats. Familiar knowledge on ARAI and ECE regulations.

Familiar knowledge Foam Testing's and H-Point Measurement in vehicle level, Foam Manufacturing of seating system.

Real time Experience on seat plant, Assembly and manufacturing processes with coordination of Costumers (Kia and Hyundai Motors) and Suppliers

Business Trip plant visit on Resolving of seat Plant Design and development, Quality issues from Costumer side and Good Experience on Seat Trim development and sewing methodology

Bench Marking of Maruti Suzuki, Tata, Mahindra Mahindra, Honda and Toyota car Models seats from absorbing cost and weight reduction improvements and adapted to projects

Understanding of Engineering Changes and Engineering orders and fallowing the Costumer request.

Involving VA & VE Suggestions (value analysis and value engineering) in Master car for cost reduction with approval of development and quality team. Organization ZF INDIA PVT LIMITED

Designation Specialist

Period Sept 2022 to PRESENT

Role and Responsibilities:

Design and development of PAB (passenger airbag Housing) and Driver Air bag Housing, Steering systems.

Door Trims: Creating A, B surfaces and close with C Surfaces using close volumes to make solid. Creating fixation for mounting like create Dog House, clips, Snap with respect to Retractors, Inflator. Steering Rim Lather and DAB cover& Lather, Housing, Retractor, Back cover, Bezel 9 O Clock Area& 3 O Clock

Projects Handled

Title : VW E112&E11,AUDI A11, JLR EMA

Platform : CATIA V5, WINDCHILL

Department : PASSIVE SAFETY SYSTEMS, FIXTURES DESIGN Customers : AUDI, VW, JLR EMA

Scope:

Design and development of steering wheel and Air bags design.

Design of driver and passenger air bags as per customer requirement fallowing the Europe regulations and design guide lines.

Design of DAB structure including pressure plate and holding plate, retractor, damping bush, horn mounting structure etc.

Air bag housing design and developing.

Lather, Heat Mat, Hod, single Foam and double foam design as customer requirement.

Armature Design and development with respect to steering wheel case data and back cover.

Coordination with Customer and production plant

Seat belt retractor base mounting on fixture design according pulling direction (JLR EMA ACR8 SSL3).

Designing the seat belt testing fixtures for Volvo p8 Organization TAT TECHNOLOGIES INDIA PVT LIMITED

Designation Sr. Design Engineer

Period Sept 2021 to Aug 2022

Role and Responsibilities:

Design and development of door trim and Door Cladding Door Trims: Creating A, B surfaces and close with C Surfaces using close volumes to make solid. Creating fixation for mounting like create Dog House, clips, Snap with respect to Biw panel. Door Cladding and Fender: Developing FR&RR door cladding with respect to cause data received from Styling team, Fixation with Respect to BIW Door. Projects Handled

Professional Experience

Title : L391 & L481

Platform : CATIA V6&V5 TEAM CENTER

Department : TRIMS

Customers : JAGUAR & LAND ROVER

Scope:

Received cause data to use cause date developing A Surface with Respect to BIW panel and offset the surface as per JLR Engineer requirement and close the c surface, create the volume CAD tool- CATIA V5

&V6.

Master section to develop the surface and close the volume of the product and 2d drawing for plastic components.

Ability to check package with respect to surrounding components like Seat, instrumental panel, side center console and biw panel.

Achieved design and creating parting line and Draft analysis for trim components. Organization HYUNDAI TARNSYS INDIA PVT LIMITED

Designation Research Engineer

Period FEB 2019 to Sept 2021

Role and Responsibilities:

Design and development of new concept components(Seating System) Sheet metal parts: Back Frame Recliner supporting Bracket and Cush Frame Mtg Brackets Plastics: 1St row Driver, Co-driver seat Height adjustment knob, Recliner knob, Side shield cover 2nd Row Recliner Nob and Shield Cover, Insert covers. Foam: Foam seat comfort package for Driver, Co driver, 2nd row 60&40 seats & Bench seats, Captain seats.

Projects Handled

Title : SP2I & QY5P,7P

Platform : CATIA V5 & TEAM CENTER

Department : SEATING SYSTAMES, FOAM

Customers : HYUNDAI & KIA

Scope:

Sheet metal Brackets design and Back, Cushion Foam pad and side shield cover, Height Adjuster Lever and Recliner Lever design, plastic components of automotive seats using CAD tool- CATIA V5 &V6.

Ability to check package with respect to surrounding components like Door trim, instrumental panel, center console.

Achieved design H-point while testing H-point IN vehicle Mock-up

Attend DFMEA with seniors and Managers.

Interacting with suppliers and customers to realise the data.

Visited Foam and Seat plant understanding manufacturing process.

Worked in track covers and Recliner lever, Shield covers design, Back Board design and drafting. Professional Experience

Professional Experience

Organization HINDUJA TECH DEBITED TO ASOK LEYLAND COMMERCIAL VEHICLES Designation Jr. Design Engineer

Period June 2018 to Feb 2019

Role and Responsibilities:

Design Of Front And Rare Wind Shield And Side Windows For Bus Body

product development of wind shield according to case data, 3D modelling, 3d master design and detailing

Assembly of Front and Rear wind shield with Fascia and 3D master design, detailing of assembly layout

Design and cheek the overlapping distance between fascia and wind shield, pillar and glass for side windows and to maintain the bonding and sealing elements gap. Projects Handled

Title : Viking, Sunshine, Cheetah

Platform : CATIA V5&V6, ENOVIA

Department : Exterior Trims

Customers : Ashok Leyland Commercial Vehicles

Scope:

Design of guard rail, 3D model and detailing, 3D annotations.

Assembly of guard rail and layout detailing with window layout.

product development of wind shield according to case data, 3D modeling, 3d master design and detailing

Organization ASCENT CONSULTANCY SERVICES DEBITED TO LNT INDIA PVT LIMITED Designation Design Engineer

Period April 2017 to June 2018

Projects Handled

Title :Marine components

Platform :CATIA V5

Organization :ASCENTCONSULTANCY SERVICES

Scope:

Generation of engineering drawings, conforming to Company Standards. Creation of non-parametric to parametric metal parts with history according to quick modification.

Assignment of Geometric Dimensioning & Tolerance (GD & T) Title :Motor Cover Box(Safety Box)

Platform :CATIA V5

Organization: ASCENT CONSULTANCY SERVICES

Scope:

Solid modelling Of Motor Cover Box (Safety Box) after product design considerations, Like Wall thinness, Parting line and ribbing.

Drafting and Detailing of Plastic Part and fabrication drawing oil level gauge indicator according to ISO Standard with Proper GD & T Applications.

Reverse Engineering of the component.

Computer Skills

Programming Languages known: C LANGUAGE, MICROSOFT TOOLS, PHOTOSHOP Design software : CATIA V5&V6, UG NX, 3DS MAX, AUTO CAD, PLM, TEAM CENTER, WIND CHILL I hereby certify that all the information provided above is true to the best of my Knowledge. Place: Hyderabad, Telangana state, India

Date:29-08-2023 G. Sudhakar Reddy

Professional Experience

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