D.ELAYAPERUMAL

Present Address: Plot No: ***, Venkateswara nagar,Drivers Colony,Anna nagar,Pattabiram Chennai -72

Phone: Cell – 995-***-****, E-mail:adzk2u@r.postjobfree.com,adzk2u@r.postjobfree.com

Seeking assignments in Quality Assurance with a reputed organisation

Summary

Over 22 years of experience In Quality assurance. Currently serving Av Light Automotives Pvt Ltd India as Manager – QA&MR. Dynamic and experience professional with multi-disciplinary exposure in automotive . Skillful in Overall process assurance in receiving, Inrprocess, and Final Inspection. Having control over the supplier related to Painting,Injection Molding,Chrome Plating,Sheet Metal, Rubber & blow molding . Having exposure in ISAR documents,4M Management,Training & ISO 9001:2015, IATF-16949, ISO 14001-2015, OHSAS 45001:2018, preparation and experience in supplier audit as per IATF- 16949.

Core Competencies

Quality Control

- Implementing and maintaining of Quality System IATF 16949

- Updating of Quality Manual & Quality System Procedure

- Preparation of all departmental formats, Master List, Work Instructions, Quality Plans etc,

-To take responsibility for Receiving, In process, Final Inspection in Machining,molding.

Injection Moulding, & Mechanical Assembly Line

- Identifications of measuring equipment’s and calibration

- Dispositions of Non conforming Materials

- Attending customer complaints and implementing corrective action

- Preparation of Counter Measure Report

- Preparation of ISAR documents like control plan, process flow Chart, process FMEA etc.,

-Applications of 7QC tools in quality, In-house and supplier problems

Proactively identifying the quality issues of the line and taking measures to protect the Customer.

-Developing and implementing Error Proofing (Poke-Yoke) on critical operations

- Leading and mentoring the team for the accomplishment of targets.

- Conducting PFMEA Study for Process Failure Modes with the Cross Functional Team

-Process and system audit of supplier

-Carried out internal quality system audit, manufacturing process audit and product audit as per IATF-16949.

- Implementing 100 PPM / Q1 (HMIL)/VSA (MARUTI),BIQS (GENERAL MOTORS),SPA,PCA (MANDO),QESIS (CKM) Documents

- Having knowledge in welding inspection

- Maintaining FIFO system

- Maintaining & Follow up Poke yoke System

EMPLOYEMENT PROFILE

AVLIGHT AUTOMOTIVES PVT LTD (IATF 16949 certified), CHENNAI & as

Manager – Plant Quality Assurance & MR(FOR 2 PLANTS) from OCT ‘2021’ to Till Date

Product Description: Manufacturing of OEM project Plastic,Painting & chrome Plating assy components,Automotive Manufacturing of Lightning,Flasher & Belt Safety componenets like Flasher Assy,Ac duct Insert interior and exterior Parts to HMI,Komas,YAMAHA,CKM & Rane

Role:

Fore fronting entire Supplier quality assurance (SQA) and control functions in the company.

For all our three plants Implementing and follow the all quality standards I.e. ISO 9001:2008, IATF16949:2016,

Leading the QC,QA and SQA team and conducting Supplier system & Process audit as per the audit schedule.

Supplier evaluation and supplier selection thru audit as per the organization plan,

Leading Internal Quality planning and execution yearly Twice Product and Process Internal Audit, conduct Management Review Meetings and Tracking of Audit’s Non-conformance (NC)/Observations and follow-up.

To implement and monitor Supplier scorecard system of each month for all level supplier.

Interacting with vendor during their visit to for CAPA.

Coordinating with new product introduction activities.

Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with process & vendors.

Reviewing daily rejections & stage wise defects and getting CAPA for the same from vendors & internal process team.

Leading Manpower Management & to making training plan to all level of employees from the Skill Matrix.

Preparation of presentation for Monthly /Weekly Forum/yearly, report of QC, SQA, and QA.

Reduced major in-house Rejections through QC tool concept, Poka yoke.

MR & emr of ISO 9001:2008 & ISO/IATF-16949:2016,ISO 14001 & ISO 45000

Successfully Made SDP Audit for Rane,Sustain Green Grade,

Successfully Made MACE VSA Audit for Maruthi,sustain Green Grade.

% of sales / Employee maintained below 8%

Line balancing and Online assemblies improving plant efficiency

Zero line stoppage at customer end

Effective Inventory control

Effective KPIs set for functional Heads and review for improvement

Effective utilisation on space management

Ensuring PPEs for employees

5S audits initiated

Kaizen initiated and maintained.

Dedicated CFT for expenses control

Monthly employee engagement programme ( To avoid IR issues)

Q Gate system

Cushion based operators planning ( to avoid manpower shortage)

Employee motivation and effective trainings

Increasing OEE by 77% to 85%

EMPLOYEMENT PROFILE

Sekisui DLJM MOLDING PVT LTD (IATF 16949 certified), CHENNAI & as

Manager – Plant Quality Assurance & MR(FOR 3 PLANTS) from AUG ‘2019’ to SEP 2021

Product Description: Manufacturing of OEM project Plastic,Painting & chrome Plating assy components,Automotive Manufacturing of Lightning,Mirror Door & Safety componenets like Head Lamp Housing & Assy,Fender Housing &Mirror Housing,Latch Housing,AWT Stand,Alloy Wheeel Insert interior and exterior Parts to HMI,YAMAHA,VALEO,VOLKSWAGON,NISSAN & PSA

Role:

Fore fronting entire Supplier quality assurance (SQA) and control functions in the company.

For all our three plants Implementing and follow the all quality standards I.e. ISO 9001:2008, IATF16949:2016,

Leading the QC,QA and SQA team and conducting Supplier system & Process audit as per the audit schedule.

Supplier evaluation and supplier selection thru audit as per the organization plan,

Leading Internal Quality planning and execution yearly Twice Product and Process Internal Audit, conduct Management Review Meetings and Tracking of Audit’s Non-conformance (NC)/Observations and follow-up.

To implement and monitor Supplier scorecard system of each month for all level supplier.

Interacting with vendor during their visit to for CAPA.

Coordinating with new product introduction activities.

Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with process & vendors.

Reviewing daily rejections & stage wise defects and getting CAPA for the same from vendors & internal process team.

Leading Manpower Management & to making training plan to all level of employees from the Skill Matrix.

Preparation of presentation for Monthly /Weekly Forum/yearly, report of QC, SQA, and QA.

Reduced major in-house Rejections through QC tool concept, Poka yoke.

MR & emr of ISO 9001:2008 & ISO/IATF-16949:2016,

Successfully Made CCL & CSL Audit for Valeo

% of sales / Employee maintained below 7%

Line balancing and Online assemblies improving plant efficiency

Zero line stoppage at customer end

Effective Inventory control

Effective KPIs set for functional Heads and review for improvement

Effective utilisation on space management

Ensuring PPEs for employees

5S audits initiated

Kaizen initiated and maintained.

Dedicated CFT for expenses control

Monthly employee engagement programme ( To avoid IR issues)

Q Gate system

Cushion based operators planning ( to avoid manpower shortage)

Employee motivation and effective trainings

Increasing OEE by 77% to 85%

EMPLOYEMENT PROFILE

HYUNDAI POLYTECH INDIA PVT LTD (ISO/TS 16949 certified), CHENNAI & as

Manager – Plant Quality Assurance & MR(FOR 2 PLANTS) from MAY ‘2016 TO JULY ‘2019’

Product Description: Manufacturing of OEM project Plastic & braking & steering assy components,Automotive Manufacturing of componenets like rubber product diapharm,dust packing,blow molding part like dust cover,bellOws,seal rings & plastic productsmud guard,Sunvisor, like interior exterior body parts for to OEM Industries like hmil,Leyland,maruti,GM& Mahindra

Role:

Fore fronting entire Supplier quality assurance (SQA) and control functions in the company.

For all our three plants Implementing and follow the all quality standards I.e. ISO 9001:2008, IATF16949:2016,

Leading the QC,QA and SQA team and conducting Supplier system & Process audit as per the audit schedule.

Supplier evaluation and supplier selection thru audit as per the organization plan,

Leading Internal Quality planning and execution yearly Twice Product and Process Internal Audit, conduct Management Review Meetings and Tracking of Audit’s Non-conformance (NC)/Observations and follow-up.

To implement and monitor Supplier scorecard system of each month for all level supplier.

Interacting with vendor during their visit to for CAPA.

Coordinating with new product introduction activities.

Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with process & vendors.

Reviewing daily rejections & stage wise defects and getting CAPA for the same from vendors & internal process team.

Leading Manpower Management & to making training plan to all level of employees from the Skill Matrix.

Preparation of presentation for Monthly /Weekly Forum/yearly, report of QC, SQA, and QA.

Reduced major in-house Rejections through QC tool concept, Poka yoke.

MR & emr of ISO 9001:2008 & ISO/IATF-16949:2016,

Stellar role in process rejection control by process study and improvements.

Implementation of Customer specified system, like 100ppm, SQ-MARK, 5STAR, Q1,BIQS,PCA,SPA & VSA

EMPLOYEMENT PROFILE

SPINKS SOFTECH PVT LTD (TS 16949 certified), THIRUMAZHAISAI as

Manager – Quality Assurance (FOR 3 PLANTS) & from ‘APRIL 2014 to MAY 2016

Product Description: Manufacturing Plastic components,spray & Manual Painting(glossy & mate),Lazer marking,pad printing & assembly for ELECTRICAL COMPONENETS, AUDIO PANEL,FRAMES,A/C ASSEMBLY PARTS,DOOR HANDLE PARTS to FORD, HMI, TOYATA,NISSAN,TOYOTA & ASHOK LEYLAND.

Role:

Fore fronting entire Supplier quality assurance (SQA) and control functions in the company.

Implementing and follow the all quality standards I.e. ISO 9001:2008, ISO/TS16949:2009,

Leading the QC and SQA team and conducting Supplier system & Process audit as per the audit schedule.

Implementing and maintaining the Q-1 certification for subscribing customer of FORD INDIA,

Co- ordinate and improving the 5 STAR requirement and achieved to maintaining the same grade for the customer of HYUNDAI MOTOR INDIA (HMI).

Supplier evaluation and supplier selection thru audit as per the organization plan,

Leading Internal Quality planning and execution yearly Twice Product and Process Internal Audit, conduct Management Review Meetings and Tracking of Audit’s Non-conformance (NC)/Observations and follow-up.

To implement and monitor Supplier scorecard system of each month for all level supplier.

Interacting with vendor during their visit to for CAPA.

Coordinating with new product introduction activities.

Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with process & vendors.

Reviewing daily rejections & stage wise defects and getting CAPA for the same from vendors & internal process team.

Leading Manpower Management & to making training plan to all level of employees from the Skill Matrix.

Preparation of presentation for Monthly /Weekly Forum/yearly, report of QC, SQA, and QA.

Reduced major in-house Rejections through QC tool concept, Poka yoke.

MR of ISO 9001:2008 & ISO/TS16949:2009,

Stellar role in process rejection control by process study and improvements.

Implementation of Customer specified system, like 100ppm, SQ-MARK, 5STAR, Q1

Preparing yield report, monitoring & taking proper action for each & every stage

EMPLOYEMENT PROFILE

IHD INDUSTRIES PVT LTD (TS 16949 certified), chennai,as

Manager – Quality Assurance from ‘JAN 2011 to MAR 2014

Product Description: Manufacturing Plastic components & wiring harness Assy, Manufacturing of machining componenets & press componenets like push plate,push rod,Castning componenets for ELECTRICAL FUEL PUMP AND MODULE ASS’Y (FDM) to FORD, HMI, TOYATA & ASHOK LEYLAND

Role:

Fore fronting entire Supplier quality assurance (SQA) and control functions in the company.

For all our three plants Implementing and follow the all quality standards I.e. ISO 9001:2008, ISO/TS16949:2009,

Leading the QC,QA and SQA team and conducting Supplier system & Process audit as per the audit schedule.

Implementing and maintaining the Q-1 certification for subscribing customer of FORD INDIA,

Co- ordinate and improving the 5 STAR requirement and achieved to maintaining the same grade for the customer of HYUNDAI MOTOR INDIA (HMI).

Supplier evaluation and supplier selection thru audit as per the organization plan,

Leading Internal Quality planning and execution yearly Twice Product and Process Internal Audit, conduct Management Review Meetings and Tracking of Audit’s Non-conformance (NC)/Observations and follow-up.

To implement and monitor Supplier scorecard system of each month for all level supplier.

Interacting with vendor during their visit to for CAPA.

Coordinating with new product introduction activities.

Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with process & vendors.

Reviewing daily rejections & stage wise defects and getting CAPA for the same from vendors & internal process team.

Leading Manpower Management & to making training plan to all level of employees from the Skill Matrix.

Preparation of presentation for Monthly /Weekly Forum/yearly, report of QC, SQA, and QA.

Reduced major in-house Rejections through QC tool concept, Poka yoke.

MR & emr of ISO 9001:2008 & ISO/TS16949:2009, ISO14001:2004 systems,

Stellar role in process rejection control by process study and improvements.

Implementation of Customer specified system, like 100ppm, SQ-MARK, 5STAR, Q1

Employment Profile

Bright Auto Plast Pvt Ltd. PLANT -2 (TS 16949 certified), ORAGADAM as

Asst- Manager – Quality Assurance from Dec ‘09 to DEC `10

Product Description: Manufacturing of DOOR TRIM PARTS,ENGINE & A.C ASSEMBLY PARTS to FORD, HMI, HANIL AUTO,VISTEON,TVS,HANYANG (INJECTION AND BLOW MOULDING)

-Asst-Heading quality for the Bought out parts from tier II supplier, in process quality and Final products.

- Attending customer concern and preparing the 3D counter Measure (HMI)

-Preparation PPAP / ISAR and getting approval from Customer

-Co-ordination of supplier for PPAP approval / problem solving

-Formation of CFT (Cross Functional Team)-problem solving

- Reprenstative of management for over all implementation of quality system

-Vendor assessment (quality policy,rating,customer quality requirements)

- Man, Machine, Material Planning for shift production

- Records Maintanance for shift Production

- Monitoring Production versus Production plan

-Achieving the delivery schedule as per plan

-Process development Activities

-Achieve Monthly target as per plan

-Monitoring & achieving inhouse Rejection under 50 PPM Per Month

-Achieving customer PPM Level ZERO for Last Four Month

Premium Steerings Pvt. Ltd. (TS 16949 certified), Sriperumbadur as

Asst- Manager – Quality Assurance from April ‘07 to Nov `09

Product Description: Manufacturing of Steering wheel & Horn assy to FORD, HMI, Ashok Leyaland, (Injection and Reaction moulding) & Sheet Metal Components

-Heading quality for the Bought out parts from tier II supplier, in process quality and Final products.

- Attending customer concern and preparing the 3D counter Measure (HMI)

-Preparation PPAP / ISAR and getting approval from Customer

-Co-coordinating with Ford for Q1 certification activity

-Co-ordination of supplier for PPAP approval / problem solving

-Formation of CFT (Cross Functional Team)-problem solving

- Reprenstative of management for over all implementation of quality system

-Vendor assessment (quality policy,rating,customer quality requirements)

- Man, Machine, Material Planning for shift production

- Records Maintanance for shift Production

- Monitoring Production versus Production plan

-Achieving the delivery schedule as per plan

-Process development Activities

-Achieve Monthly target as per plan

Rajsriya enterprises pvt ltd (TS 16949 & ISO 14001 certified) Chennai

as Engineer/Asst-Manager - Quality- from (Jul ‘05 to Mar’07)& (oct 2000 to Apr 2005)

(SHEET METAL AUTO COMPONENTS)

- Working as a assistant to MR

- Conducting process / product audit

-Calibration of Measuring equipment’s

-supplier follow up for documents

- Co ordination with customer audit and follow-up of corrective action

Scholastics

Diploma in Mechanical Engineering (DME) Ranipettai Polytechnic,Thenkadapanthangal 2000

(Elective – Automobile technology)

IT Credentials

Ms Word, Ms Excel, Power point presentation

Personal Vitae

Date of Birth 27rd June 1976

Sex : Male

Material Status : Married (One Male Child)

Languages : Tamil, English,

Passport Detail K 037251

Present Location: Chennai

DECLARATION:

I here by declare that above furnished details are true to the best of my Knowledge and belief

SIGNATURE,

(D.ELAYAPERUMAL)

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